Volkswagen Golf Variant / Jetta. Manual - part 199

 

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Volkswagen Golf Variant / Jetta. Manual - part 199

 

 

ing Grease - G 052 128 A1- .

– Install the flange shaft.
– Attach the flange shaft with screw.

– Attach the turbocharger oil return line to the engine, if it was

– Attach the drive axle -1- to the flange shaft. Refer to ⇒  Sus‐

pension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles, Re‐

moving and Installing .

– If equipped install the drive axle heat shield -arrows-. Refer to

⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles,

Overview and Servicing; Drive Axle Heat Shield .

– Check the transmission fluid level and fill if necessary. Refer

to 

⇒ “6 Transmission Fluid, Checking and Filling”, page 157

 .

50 ; Noise Insulation .

1.4.3

Tightening Specification

Flange shaft to transmission (conical head bolt) -item 12-

⇒ Item 12 (page 265)

 .

1.5

Seal and Sleeve, One-Piece Right

Flange Shaft Seal and Sleeve, Replac‐

ing

⇒ “1.5.1 Removing”, page 258
⇒ “1.5.2 Installing”, page 260
⇒ “1.5.3 Tightening Specification”, page 261

1.5.1

Removing

Special tools and workshop equipment required

258

Gr.  50 ; Noise Insulation .

– Turn steering as far as possible toward right.
– If equipped remove the drive axle heat shield -arrows-. Refer

Overview and Servicing; Drive Axle Heat Shield .

– Remove the driveshaft -1- from the flange shaft.
– Tie up the driveshaft as high as possible. Do not damage the

paint on the driveshaft.

– Place the Drip Tray under the transmission and engine.
– Remove the turbocharger oil return line from the engine, if

– Remove bolts for flange shaft, by installing two bolts into the

flange and counter-holding flange shaft using a tire iron.

– Remove the flange shaft with the pressure spring.

1. Seals    

259

hind the ridge inside the sleeve.

– Using force, push the Slide Hammer Set - Hook - VW771/37-

into the sleeve.

1.5.2

Installing

Special tools and workshop equipment required
♦ Seal Installer - One-Piece Seal - T10148-
♦ Spindle from the Seal Installer - Driver Set - 3066-
♦ Slide Hammer Set - VW771-
♦ Slide Hammer Set - Hook - VW771/37-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Drip Tray
– Clean the seal seat inside the transmission.
– Install the seal and the sleeve together.
A - Install the Spindle on the Seal Installer - Driver Set - 3066- into

the threaded piece in the differential.
B - M12 Nut
– Turn the nut -B- and pull the seal with the sleeve all the way

over the Seal Installer - One-Piece Seal - T10148- .

– Fill the space between the sealing/dust lip halfway with Seal‐

ing Grease - G 052 128 A1- .

– Install the flange shaft.
– Attach the flange shaft with screw.

– Attach the turbocharger oil return line to the engine, if it was

– Attach the driveshaft -1- to the flange shaft. Refer to ⇒  Sus‐

pension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles, Re‐

moving and Installing .

260

⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles,

Overview and Servicing; Drive Axle Heat Shield .

– Check the transmission fluid level and fill if necessary. Refer

to 

⇒ “6 Transmission Fluid, Checking and Filling”, page 157

 .

50 ; Noise Insulation .

1.5.3

Tightening Specification

Flange shaft to transmission (conical head bolt) -item 12-

⇒ Item 12 (page 265)

 .

1. Seals    

261

 

 

 

 

 

 

 

Content   ..  197  198  199  200   ..