Volkswagen Golf Variant / Jetta. Manual - part 196

 

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Volkswagen Golf Variant / Jetta. Manual - part 196

 

 

Reverse Shaft

⇒ “3.1 Reverse Shaft, Disassembling and Assembling”,

page 246

3.1

Reverse Shaft, Disassembling and As‐

sembling

Special tools and workshop equipment required
♦ Press Piece - Multiple Use - VW454-
♦ Press Piece - Multiple Use - VW447H-
♦ Press Piece - Rod - VW 411-
♦ Centering/Press Pin - 12 - 551-
♦ Press Plate - VW401-
♦ Press Piece - Rod - VW408A-
♦ Puller - Kukko Internal - 14-19mm - Kukko 21/2-
♦ Puller - Kukko Counterstay - Kukko 22/1-

Note

Always replace the needle sleeve after removing it from the clutch housing or from the reverse shaft support.

246

❑ Removing. Refer to

⇒ Fig. ““Removing the

Needle Sleeve from the

Clutch Housing”“ ,

page 247

❑ Installing. Refer to

⇒ Fig. ““Installing the

Needle Sleeve -A- into

the Clutch Housing”“ ,

page 248

3 - Reverse Drive Gear
4 - Circlip

❑ Always replace after re‐

moving

5 - Reverse Gear Wheel

❑ Remove before replac‐

ing the locking ring

❑ Collar faces reverse

gear wheel

6 - Reverse Shaft

❑ Removing. Refer to

⇒ “7.7 Transmission,

Assembly Sequence,

Disassembling and As‐

sembling”, page 170

 .

7 - Needle Sleeve

❑ Removing. Refer to

⇒ Fig. ““Removing the

needle sleeve from the

reverse shaft support”“ ,

page 248

❑ Installing. Refer to

⇒ Fig. ““Installing the Needle Sleeve into the Reverse Shaft Support”“ , page 248

8 - Reverse Shaft Support

❑ Removing and Installing. Refer to

⇒ “7.7 Transmission, Assembly Sequence, Disassembling and Assembling”, page 170

 .

Removing the Needle Sleeve from the Clutch Housing
A - Counter Support , for example Puller - Kukko Counterstay -

Kukko 22/1-
B - 14.5 to 18.5 mm Internal Puller , for example Puller - Kukko

Internal - 14-19mm - Kukko 21/2-

Note

The needle sleeve will get damaged when it is removed and must

be replaced.

3. Reverse Shaft    

247

Removing the needle sleeve from the reverse shaft support

Installing the Needle Sleeve into the Reverse Shaft Support

248

Special Tools

Special tools and workshop equipment required
♦ Replacement Stud (8 mm/10 mm) - 3114/2-
♦ Internal Puller - 21/6-

♦ Counter-Support - 22/2-
♦ Drift - VW295-
♦ Engine Support Adapter - VW295A-
♦ Pipe - 2040-

♦ Tapered Roller Bearing Puller - VAG1582-
♦ Grip - VAG1582/4-
♦ Grip - VAG1582/5-
♦ Seal Driver - 32-111-
♦ Punch - VW409-
♦ Support Channels - VW457-
♦ Pipe - VW519-
♦ Thrust Ring - VW429-
♦ Pipe - VW415A-
♦ Thrust Tube - VW455-
♦ Separating Tool - 17/2-

4. Special Tools    

249

 

 

 

 

 

 

 

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