Volkswagen Golf Variant / Jetta. Manual - part 163

 

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Volkswagen Golf Variant / Jetta. Manual - part 163

 

 

Jack - VAS6931- , while making sure that the seal -1- is guided

through without any damage to the pressure plate -arrow-.

– Guide the left flange shaft -B- past the subframe bracket

-arrow- as illustrated.

– Align the transmission with the engine and install it.

– Install the lower bolts -5 and 6- for the engine on the trans‐

mission and tighten them to the tightening specification. Refer

to 

⇒ “3.2.1 Tightening Specifications”, page 119

 .

– Reinsert the right flange shaft and tighten the bolt -arrow- to

the tightening specification -item 12- 

⇒ Item 12 (page 265)

 .

– After the transmission is attached to the engine, remove the

Engine and Gearbox Jack from the transmission.

114

-A- -arrows-.

– Install the upper engine/transmission connecting bolts and

tighten to the tightening specification. Refer to

⇒ “3.2.1 Tightening Specifications”, page 119

 .

– Attach the bracket -A- with the new bolts to the transmission

-arrows- and tighten them to the tightening specification. Refer

to 

⇒ “4.1 Overview - Subframe Mount”, page 154

 .

– Align the engine/transmission via the spindles from the Engine

Support Bridge - 10 - 222 A- in the installation position.

Caution

There is a risk of damaging the threads in transmission bracket

by inserting bolts at an angle.

♦ Before installing bolts -arrows-, transmission bracket and

transmission mount support arm must be absolutely par‐

allel to each other. If necessary, lift the back of the trans‐

mission using the Engine and Gearbox Jack .

Note

Install the engine/transmission mount free of tension. Refer to ⇒ 

Rep. Gr.  10 ; Engine, Removing and Installing .

– Install new bolts -arrows- of left assembly mounting into trans‐

mission mount and tighten to tightening specification. Refer to

⇒ “4.1 Overview - Subframe Mount”, page 154

 .

WARNING

Only remove Engine Support Bridge - 10 - 222 A- when the left

and right subframe mount bolts are tightened to the tightening

specification.

3. Transmission, Removing and Installing, Jetta from MY 2011    

115

specification -item 15- 

⇒ Item 15 (page 39)

 , -arrows B-.

– Attach the transmission support -arrows A- and tighten it to the

tightening specification. Refer to

⇒ “4.1 Overview - Subframe Mount”, page 154

 .

– Connect the connector -1- to the Back-Up Lamp Switch - F4- .
– Install the starter, connect the connector -arrow 2- and attach

27 ; Starter; Starter, Removing and Installing .

– Attach the ground cable to the upper engine/transmission con‐

necting bolt.

– Attach the drive axles to the transmission. Refer to ⇒  Sus‐

pension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles, Re‐

moving and Installing .

– If equipped install the drive axle heat shield -arrows-. Refer to

⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles,

Overview and Servicing; Drive Axle Heat Shield .

– Install pendulum support with new bolts -arrows A, B and C-.

frame; Overview - Subframe .

– Assemble the exhaust system and then attach the exhause

Exhaust System .

116

sition Sensor - G701- .

Vehicles with Hydraulic Power Steering
– Attach the power steering line clamps -arrows- to the trans‐

mission. Refer to ⇒  Brake System; Rep. Gr.  47 ; Hydraulic

System .

Continuation for all Vehicles

– Attach the bracket -B- to the transmission.
– Press the hose/line assembly -A- into the bracket -B- on the

transmission.

– Attach the cable mounting bracket to the transmission and

tighten the bolts -arrows- to the tightening specification

-item 6- 

⇒ Item 6 (page 74)

 .

3. Transmission, Removing and Installing, Jetta from MY 2011    

117

 

 

 

 

 

 

 

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