Volkswagen Golf Variant / Jetta. Manual - part 161

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  159  160  161  162   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 161

 

 

T40091/2- - 8- with the Engine Support - Supplement Kit

Mount - T40093/5- -7- in the Engine Support - Supplement Kit

- Moveable Joint - T40093/4- - 4-.

1 - Engine Support Bridge - Engine Support 31 - Adapter 2 - 10

- 222 A /31-2-

2 - Engine Support - Basic Set - Moveable Joint - T40091/3-
3 - Engine Support Bridge - Engine Support 31 - Adapter 1 - 10

- 222 A /31-1-

4 - Engine Support - Supplement Kit - Movable Joint -

T40093/4-

5 - Engine Support - Basic Set - Square Pipe - T40091/1-
6 - Engine Support Bridge - Engine Support 28 - 10 - 222 A /

28- with Engine Support Bridge - Engine Support 28-2

-10-222 A /28-2-

7 - Engine Support - Supplement Kit - Mount 5 - T40093/5-
8 - Engine Support - Basic Set - Rail with Holes - T40091/2-
9 - Engine Support Bridge - Spindle - 10 - 222 A /11-
– Install the locking pins into the Engine Support - Basic Set -

Rail with Holes - T40091/2- -8- and secure it with the cotter

pins.

– Tighten all the threaded connections on the Engine Support

Bridge hand-tight. While doing so, adjust the height of the En‐

gine Support Bridge parallel over the Engine Support Bridge -

Engine Support 28 - 10 - 222 A /28- .

– Lightly tension the engine/transmission assembly using the

Engine Support Bridge - Spindle - 10 - 222 A /11- - 9- do not

lift.

– Loosen the left front wheel bolts.
– Raise the vehicle and remove the left front wheel.
– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the left front wheel housing liner. Refer to ⇒  Body

Exterior; Rep. Gr.  66 ; Wheel Housing Liner; Front Wheel

Housing Liner, Removing and Installing .

For vehicles with the Start/Stop System
– Disconnect the connector -arrow- from the Transmission Neu‐

tral Position Sensor - G701- .

106

transmission -arrows-.

Continuation for all Vehicles

– Separate the exhaust system at the double clamp and remove

the front exhaust pipe bracket from the subframe -arrows-.

Caution

Risk of damaging the decoupling element.

♦ Do not bend the decoupling element more than 10°.
♦ Do not load the decoupling element.
♦ Do not damage the wire mesh on the decoupling element.

– Tie up the front exhaust pipe.

– If equipped, remove the heat shield above the right driveshaft

-arrows-.

– Remove the left and right drive axles from the transmission

Gr.  40 ; Drive Axles, Removing and Installing .

– Tie up the left and right driveshafts with a cable tie or with

Tensioning Strap - T10038- .

Do not damage the surface of the shafts.

3. Transmission, Removing and Installing, Jetta from MY 2011    

107

-arrow-.

– Remove the lower bolt from the starter and then remove the

Starter, Removing and Installing .

– Install two bolts in the flange and counterhold the flange shaft

with the pry lever to remove the right flange shaft bolt

-arrow-.

Note

Check the seal for leaks before removing the flange shaft. If the

seal has leaks, replace it when installing. Refer to

⇒ “1.5 Seal and Sleeve, One-Piece Right Flange Shaft Seal and

Sleeve, Replacing”, page 258

 .

– Remove the flange shaft.

– Attach the spindle -A- from the Seal Installer - Driver Set -

3066- into the threaded piece on the differential.

– Insert the Seal Installer - One-Piece Seal - T10148- and se‐

cure with the nut -B-.

Note

The Seal Installer - One-Piece Seal - T10148- should protect

the right seal and the transmission from dirt.

A M8 x 105 mm bolt may be installed by hand into the differ‐

ential threaded piece instead of a spindle -A-.

– If installed, remove small cover plate -A- for flywheel behind

right flange shaft -arrows-.

108

– Remove the left assembly mounting hex bolts -arrows- from

the transmission mounting.

– Bring engine/transmission assembly into angled position by

lowering it via the spindles on the Engine Support Bridge - 10

- 222 A- .

• The bolts -arrows- for the transmission bracket -A- must be

accessible.

– Remove the transmission bracket -A- -arrows-.
Align the Transmission Support - 3282- with the Transmission

Support - Mounting Plate 39 - 3282/39- in order to remove the

“0A4” transmission.
– Insert the Transmission Support - 3282- into the Engine and

Gearbox Jack - VAS6931- .

– Align the arms of the Transmission Support so that they match

up with the holes in the Adjustment Plate .

– Install the Mounting Elements -A and C-, on the Adjusting

Plate , as illustrated.

– Position the Engine and Transmission Jack under the vehicle.

The arrow symbol -B- on the Adjusting Plate points in the di‐

rection of travel.

3. Transmission, Removing and Installing, Jetta from MY 2011    

109

 

 

 

 

 

 

 

Content   ..  159  160  161  162   ..