Volkswagen Golf Variant / Jetta. Manual - part 159

 

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Volkswagen Golf Variant / Jetta. Manual - part 159

 

 

specification -item 15- 

⇒ Item 15 (page 39)

 , -arrows B-.

– Attach the transmission support -arrows A- and tighten it to the

tightening specification. Refer to

⇒ “4.1 Overview - Subframe Mount”, page 154

 .

– Attach the drive axles to the transmission. Refer to ⇒  Sus‐

pension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles, Re‐

moving and Installing .

– If equipped install the drive axle heat shield -arrows-. Refer to

⇒  Suspension, Wheels, Steering; Rep. Gr.  40 ; Drive Axles,

Overview and Servicing; Drive Axle Heat Shield .

– Install the pendulum support with new bolts -A arrows-,

-B and C-. Refer to ⇒  Suspension, Wheels, Steering; Rep.

Gr.  40 ; Subframe; Overview - Subframe .

– Assemble the exhaust system and then attach the exhause

Exhaust System .

– Install the turbocharger strut -1- on the transmission and tight‐

26 ; Exhaust System .

98

connector -arrow- to the Transmission Neutral Position Sensor

- G701- .

– Connect the connector -1- to the Back-Up Lamp Switch - F4- .
– Install the starter, connect the connector -arrow 2- and attach

27 ; Starter .

– Attach the ground cable to the upper engine/transmission con‐

necting bolt.

– Attach the bracket -B- to the transmission.
– Press the hose/line assembly -A- into the bracket -B- on the

transmission.

– Attach the cable mounting bracket to the transmission and

tighten the bolts -arrows- to the tightening specification

-item 6- 

⇒ Item 6 (page 74)

 .

2. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007, , Golf Wagon from MY 2008    

99

-item 18- 

⇒ Item 18 (page 76)

 .

– Coat the pin on the gearshift lever with a small amount of

grease -A-.

Allocate the grease for gearshift mechanism. Refer to the Parts

Catalog.
– Attach the shift cable to the gearshift lever -arrow 1-.
Metal Relay Lever
– Install the relay lever -B- and secure it with a lock washer

-arrow 3-.

– Apply a small out of grease to the pin on the relay lever -B-.
Allocate the grease for gearshift mechanism. Refer to the Parts

Catalog.
– Attach the shift cable to the gearshift lever -arrow 2-.
Plastic Relay Lever
– Install the relay lever together with the cable retainer. Refer to

⇒ “1.8 Plastic Relay Lever”, page 77

 .

Continuation for All
– Adjust the gearshift mechanism. Refer to

⇒ “1.11 Selector Mechanism, Adjusting”, page 85

 .

– Install the battery tray, battery cover and the battery. Refer to

⇒  Electrical Equipment; Rep. Gr.  27 ; Battery; Battery, Re‐

moving and Installing .

– Install the engine cover and the air filter housing. Refer to ⇒ 

Rep. Gr.  23 ; Diesel Direct Injection System; Air Filter Hous‐

Filter Housing, Removing and Installing .

– Connect the battery and follow the procedure regarding what

to do after connecting a battery. Refer to ⇒  Electrical Equip‐

ment; Rep. Gr.  27 ; Battery; Battery, Disconnecting and

Connecting .

– Install the lower part of the left front wheel housing liner. Refer

to ⇒  Body Exterior; Rep. Gr.  66 ; Wheel Housing Liner .

50 ; Noise Insulation .

– Install the wheel. Refer to ⇒  Suspension, Wheels, Steering;

Rep. Gr.  44 ; Wheel Installation Tightening Specifications .

100

Tightening Specifications

Transmission to gasoline engine

Item

Bolt

Quantity

Nm

1

M 12 x 65

2

80

2

M 12 x 150

♦ Also starter to

transmission

1

80

3

M 12 x 165

♦ Also starter to

transmission

1

80

4

M10 x 50

3

40

5

M 12 x 85

1

80

6

M6 x 8

♦ Small flywheel

cover plate

1

10

-A- alignment sleeves for centering

Transmission to diesel engine

Item

Bolt

Quantity

Nm

1

M12 x 55

2

80

2

M 12 x 150

♦ Also starter to

transmission

2

80

3

M10 x 50

3

40

4

M 12 x 60

1

80

5

M6 x 8

♦ Small flywheel

cover plate

1

10

-A- alignment sleeves for centering

Component

Nm

Bracket for lower starter plug wires

20

Ground cable to engine/transmission bolt

20

2. Transmission, Removing and Installing, Jetta from MY 2005, Golf Wagon from MY 2007, , Golf Wagon from MY 2008    

101

 

 

 

 

 

 

 

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