Volkswagen Golf Variant / Jetta. Manual - part 66

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  64  65  66  67   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 66

 

 

11)

♦ Primer applicator

-D 009 500 25- 

11)

♦ Adhesive remover

-D 002 000 10- 

11)

♦ Cutting cord

-357 853 999-

7) Observe curing period 

⇒ page 276

8)  Double cartridge gun -VAS 5237- must be used to apply these materials
9) Small cartridge, 110 ml, for sealing and/or when a 400 ml cartridge alone is not

sufficient.
10) Heat according to manufacturer's instructions, using cartridge heater -V.A.G

1939 A- .
11) Materials are stored in box -D 004 700- .

1.3

Assembly overview - windscreen

1 - Windscreen

❑ Removing and installing

⇒ page 264

2 - Windscreen adjuster

❑ -443 845 631 A-

3 - Plenum chamber cover

❑ Only pull out of wind‐

screen seal by hand

❑ Removing and installing

⇒ page 262

4 - Windscreen seal

❑ Part of windscreen

5 - Spacing lip

❑ Part of windscreen

6 - PUR adhesive sealant

❑ Cross section of bead:

width = 6.5 mm, height =

10 mm (including resid‐

ual material on window

glass and window

flange)

❑ Minimum curing period

⇒ page 276

1. Flush bonded windows    

261

 

1 - Plenum chamber cover

❑ Only pull out of wind‐

screen seal by hand

❑ Removing and installing

⇒ page 262

2 - Plenum chamber bulkhead

❑ Removing and installing

⇒ page 15

3 - Windscreen

❑ Removing and installing

⇒ page 264

4 - Plenum chamber seal
5 - Windscreen seal

❑ Part of windscreen

1.5

Removing and installing plenum cham‐

ber cover

1.5.1

Removing plenum chamber cover

– Unbolt wiper arms ⇒  Electrical system; Rep. Gr.  92 ; Wiper

system .

Caution

The plenum chamber cover must not be levered off with a tool

(wedge). The windscreen will be damaged and may subse‐

quently crack.

– Pull plenum chamber seal -4- off over entire length of plenum

chamber bulkhead -2-.

262

 

1.5.2

Installing plenum chamber cover

Caution

Striking the plenum chamber cover can cause cracks in the

windscreen.

– Spray windscreen seal -5- with a soapy solution so that ple‐

num chamber cover -1- is easier to press on.

– Position plenum chamber cover -1- on windscreen seal -5- and

clip it into windscreen seal -5- using light pressure beginning

in the middle.

– Install plenum chamber seal -4- and windscreen wiper ⇒ 

Electrical system; Rep. Gr.  92 ; Wiper system .

1. Flush bonded windows    

263

 

chamber cover.

1.6

Removing and installing windscreen

1.6.1

Removing windscreen

– Remove plenum chamber cover 

⇒ page 262

 .

– Remove A-pillar trim ⇒  General body repairs, interior; Rep.

Gr.  70 ; Pillar and side panel trim .

68 ; Compartments, covers and trims .

Gr.  68 ; Interior mirror

264

 

 

 

 

 

 

 

 

Content   ..  64  65  66  67   ..