Volkswagen Golf Variant / Jetta. Manual - part 39

 

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Volkswagen Golf Variant / Jetta. Manual - part 39

 

 

cable to the door handle later.

– Swivel door handle -1- into door.
– Pull clip -2- in the panel opening and engage clip in door han‐

dle -1- -arrow-.

Note

Press door handle -1- against door panel when assembling.

Clip -2- must engage in door handle -1- with a clearly audible

click.

– Install housing 

⇒ page 151

 .

Then always check function while door is still open, as an incor‐

rectly fitted and adjusted Bowden cable cannot open the door.

2. Rear door (Variant)    

153

 

2.11.1

Removing

Note

Removal and installation are described only for the right bearing

bracket. The removal and installation of the left bearing bracket

is similar.

– Remove housing 

⇒ page 151

 .

– Remove door handle 

⇒ page 152

 .

– Remove door assembly carrier 

⇒ page 145

 .

– Remove bolt -3- from bearing plate -1-.
– Remove bearing plate -1- inwards in -direction of arrow- out of

door cut-out in door -2-.

2.11.2

Installing

– Insert bearing plate -1- into door -2- in -direction of arrow-.
Further installation is performed in reverse order of removal.
– Specified torque for bolt -3-: 4.5 Nm.

154

 

Note

The removal and installation sequence is only for the right door

lock. The removal and installation of the left door lock is similar.

2.12.1

Removing

– Remove door assembly carrier 

⇒ page 145

 .

– Turn assembly carrier around and pull connections -4- off door

lock -5-.

– Drive clip -2- out using a punch.
– Lever door lock -5- with retaining bracket -1- out of assembly

carrier using a screwdriver.

Note

The retaining bracket is not supplied with the door lock -5-. The

door lock is pushed onto the retaining bracket -1- and secured

with a pop rivet -6-.

– Unclip Bowden cable -1- from door lock.
– Turn cable nipple through 90° -arrow- and remove cable from

eye.

2.12.2

Installing

Install in reverse order of removal.
• Then always check function while door is still open, as an in‐

correctly fitted and adjusted Bowden cable cannot open the

door.

2.13

Door inner seals

During production, a sealant is applied to the door inner seals,

which are then placed on the door flange and rolled on.

Note

When seals are removed, the sealant will spread to the inside

of the seal and the flanks will be bent out slightly. If the seal is

then refitted, a tight seal is not guaranteed.

Therefore each seal which is removed completely should be

replaced by a so-called “tap-on” seal.

If a seal has been partially removed, squeeze sides of seal

together before refitting.

2. Rear door (Variant)    

155

 

Note

The removal and installation sequence is only for the left door

inner seal. The removal and installation of the right door inner seal

is similar.

2.14.1

Removing

– Pull door inner seal -1- off body flange.

2.14.2

Installing

– Align door inner seal -1- so that vulcanised point -arrow b- is

at same height as lower hinge.

156

 

 

 

 

 

 

 

 

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