Volkswagen Golf Variant / Jetta. Manual - part 27

 

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Volkswagen Golf Variant / Jetta. Manual - part 27

 

 

10 - Clip

❑ Qty. 5

11 - Window slot seal

❑ Must be fitted before fitting door outer panel.

1.4

Assembly overview - door hinges

Caution

Nut of eccentric bolt -9- should not be loosened under any cir‐

cumstances. It cannot be tightened again using normal work‐

shop tools.

1. Rear door (saloon)    

105

 

The right side is shown. The left side is similar.

The hinge bolts must always be renewed if loosened.

Hinges are now one piece.

1 - Door

❑ Removing and installing

⇒ page 107

❑ Adjusting 

⇒ page 109

2 - Guide bolt

❑ 10 Nm

3 - Door hinge with arrester
4 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

5 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

6 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

7 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further

(90°).

❑ Always renew after

loosening

8 - Guide bolt

❑ 10 Nm

9 - Nut

❑ For eccentric pin
❑ Do not loosen
❑ Serves as a means of adjustment during production only

10 - Door hinge

❑ Hinge no longer comprises of more than one part.

11 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further (90°).

❑ Always renew after loosening

12 - Multi-point socket head bolt

❑ 20 Nm + 

1

/4 turn further (90°).

❑ Always renew after loosening

106

 

1

/4 turn further (90°).

❑ Always renew after loosening

1.5

Removing and installing door

Note

The removal and installation sequence is only for the right door.

The removal and installation of the left door is similar.

1.5.1

Removing

– Release boots -6- by pressing fastener -arrow a- and pull

boots off B-pillar.

– Swing release lever -7- downwards -arrow b- and disconnect

electrical connector -8- from coupling station.

– Remove bolts -4-, -5- and -11- from hinge using special door

alignment tool -3320- and bit -3320/3- .

1. Rear door (saloon)    

107

 

Installing

Install in reverse order of removal.
Specified torque for bolts -4-, -5- and -11-: 20 Nm + 

1

/4 turn further

(90°).
Always renew bolts -4-, -5- and -11-.

108

 

 

 

 

 

 

 

 

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