Volkswagen Golf Variant / Jetta. Manual - part 2

 

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Volkswagen Golf Variant / Jetta. Manual - part 2

 

 

Do not hang condenser and hydraulic oil cooler from lines.

Do not kink lines for condenser and hydraulic systems.

1.4.2

Installing

Install in reverse order of removal.
During assembly, ensure that all connectors and hose connec‐

tions are properly installed.
– Align lock carrier on longitudinal members and between wings

⇒ Body Repairs; Rep. Gr.  00 ; Body dimensions .

1. Lock carrier    

5

 

2.1

Tools

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1783-

6

 

Note

Only the left side is shown. The right side is similar.

1 - Wing

❑ Removing and installing

⇒ page 7

2 - Bolt

❑ Qty. 2, A-pillar
❑ Qty. 2, side member
❑ Qty. 2, wing bracket
❑ Qty. 3, wing connection

piece

❑ 6 Nm

3 - Foam element

❑ Loosely inserted be‐

tween wing and top of

longitudinal member

4 - Wing bracket

❑ Removing and installing

⇒ page 8

5 - Moulded foam element

❑ Inserted on top of longi‐

tudinal member

❑ Bonds to wing

6 - Hexagon nut

❑ Qty. 1, on wing connec‐

tion piece

❑ 6 Nm

2.3

Removing and installing wing

Note

The removal and installation sequence is only described for the

left wing. The removal and installation of the right wing is similar.

2.3.1

Removing

– Remove front bumper cover 

⇒ page 223

 .

– Remove front and rear parts of wheel housing liner

⇒ page 321

 .

– Remove guide 

⇒ Item 4 (page 227)

 .

2. Wing    

7

 

2.3.2

Installing

Install in reverse order of removal.
Ensure parallelism and gap dimensions are maintained ⇒ Body

Repairs; Rep. Gr.  00 ; Body dimensions .

2.4

Removing and installing wing bracket

Note

The removal and installation sequence is described for the left

wing bracket. The removal and installation of the right wing brack‐

et is similar.

2.4.1

Removing

• The wing has been removed.

8

 

 

 

 

 

 

 

 

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