Volkswagen Golf Variant / Jetta. Manual - part 1

 

  Index      Volkswagen     Volkswagen Golf Variant (2007), Jetta (2005) - service repair manual

 

Search                

 

 

 

 

 

 

 

 

 

Content   ..  1  2  3   ..

 

 

Volkswagen Golf Variant / Jetta. Manual - part 1

 

 

Lock carrier

1.1

Tools

Special tools and workshop

equipment required
♦ Guide pins -T10093-
♦ Torque wrench -V.A.G

1331-

♦ Torque wrench -V.A.G

1332-

1. Lock carrier    

1

 

1 - Lock carrier with add-on

parts

❑ Removing and installing

⇒ page 4

❑ Service position

⇒ page 2

2 - Bolt

❑ Qty. 4
❑ 8 Nm

3 - Bolt

❑ Qty. 8
❑ 60 Nm

1.3

Service position

1.3.1

Moving to service position

– Remove front bumper cover 

⇒ page 223

 .

ing injection system .

– Unhook Bowden cable from coupling for bonnet release

⇒ page 24

– If vehicle has charge air cooler, disconnect pressure hoses

⇒ page 4

 .

– Unscrew horn -4- with bracket on right side of longitudinal

member ⇒  Electrical system; Rep. Gr.  96 ; Horn .

– Pull connector off high-pressure sender -G65- ⇒  Heating, air

conditioning system; Rep. Gr.  87 .

– Remove bolts -3- from left and right longitudinal members.

2

 

– Remove bolts -2- on left and right from upper part of lock car‐

rier -1-.

– The lock carrier -1- can be pulled forwards on the guide pins

-T10093- .

Note

and installing parts of coolant system .

1.3.2

Moving from service position

Install in reverse order of removal.
– Align lock carrier on longitudinal members and between wings

⇒ Body Repairs; Rep. Gr.  00 ; Body dimensions .

1. Lock carrier    

3

 

Ensure that the charge air cooler pressure hoses are properly

engaged again.

Hoses and lines must not be pinched.

installing parts of coolant system .

1.3.3

Releasing pressure hoses

– Release push-on coupling -1- and pull pressure hose -2- in

direction of -arrow- out of coupling.

During installation of pressure hoses, ensure that push-on cou‐

pling engages audibly.

1.4

Removing and installing lock carrier with

add-on parts

1.4.1

Removing

Note

Because the lock carrier is a safety-relevant component, it must not be repaired.

If damaged, the lock carrier must be renewed.

– Set lock carrier with add-on parts -1- to service position

⇒ page 2

 .

Removing and installing parts of coolant system .

– Disconnect lines for condenser ⇒  Heating, air conditioning

system; Rep. Gr.  87 .

– Together with a second mechanic, unscrew guide pins -

T10093- from left and right longitudinal member and lift lock

carrier out -1-.

Caution

Do not start the engine if the air conditioning system and/or the

coolant system lines are disconnected.

4

 

 

 

 

 

 

 

 

 

 

Content   ..  1  2  3   ..