Volkswagen Golf / Golf Plus. Manual - part 312

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  310  311  312  313   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 312

 

 

Engine oil

Note

The oil level must not be above the max. mark - danger of damage

to catalytic converter! Markings.

Engine oil specification ⇒ Maintenance ; Booklet  38
Oil capacities 

⇒ page 86

Checking engine oil level 

⇒ page 86

1.1

Oil capacities

Engine codes BJB, BKC, BRU, BXE and BXF
With oil filter change: 3.8 l
Without oil filter change: 3.3 l
Engine codes BLS and BXJ
With oil filter change: 4.3 l
Without oil filter change: 3.8 l

1.2

Checking engine oil level

1 - Max. mark
2 - Min. mark
a - Area above hatched field up to max. mark: Do not top up with

engine oil!
b - Oil level within hatched field: Can be topped up with engine

oil.
c - Area from min. mark up to hatched field: Must be topped up,

max. 0.5 l of engine oil!

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

86

     Rep. Gr.17 - Lubrication

 

Caution

Finding metal shavings or a large quantity of small metal par‐

ticles during engine repair could indicate that the crankshaft

bearings  or  conrod  bearings  are  damaged.  To  prevent  this

from causing further damage, perform the following repairs:
Thoroughly clean oil channels.
Renew oil cooler.
Renew oil filter element

Assembly overview - oil pump, sump 

⇒ page 87

Removing and installing sump 

⇒ page 88

2.1

Assembly overview - oil pump, sump

1 - 15 Nm
2 - Sealing flange

❑ With seal.
❑ Must be positioned on

dowel sleeves.

❑ Removing and installing

⇒ page 23

 .

❑ Install with silicone seal‐

ant -D 176 404 A2-

⇒ page 23

 .

❑ Do not additionally oil or

grease the oil seal seal‐

ing lip.

❑ Before installing, re‐

move oil residue from

crankshaft journal using

a clean cloth.

❑ Renewing crankshaft oil

seal - pulley end

⇒ page 21

 .

3 - Chain tensioner with ten‐

sioning rail, 15 Nm

❑ When installing, preten‐

sion spring and fit

4 - Dipstick

❑ The oil level must not be

above the max. mark!

❑ Markings 

⇒ page 86

5 - Dipstick guide
6 - Guide tube
7 - Dowel sleeves
8 - O-ring

❑ Renew

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

2. Parts of lubrication system    

87

 

11 - Baffle plate
12 - 15 Nm
13 - 15 Nm
14 - Sump

❑ Clean sealing surface before fitting.
❑ Install with silicone sealant -D176404A2-
❑ Removing and installing 

⇒ page 88

 .

15 - Oil drain plug, 30 Nm

❑ Renew

16 - 10 Nm
17 - Oil level and oil temperature sender -G266-

❑ Black connector, 3-pin.

18 - Seal

❑ Renew

19 - Oil pump

❑ With 12 bar pressure relief valve
❑ Before installing, check that both dowel sleeves for centring oil pump on cylinder block are fitted.
❑ Renew if running surfaces and gears are scored

20 - Chain sprocket for oil pump
21 - Bracket

❑ For oil level/temperature sender wiring harness.

22 - 20 Nm + 

1

/4 turn (90°) further

❑ Renew

23 - Chain
24 - 25 Nm

❑ Insert without sealant.

25 - Oil spray jet

❑ For piston cooling

Note

2.2

Removing and installing sump

Special tools and workshop equipment required

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

88

     Rep. Gr.17 - Lubrication

 

♦ Hand drill with plastic brush attachment
♦ Silicone sealant -D176404A2-
♦ Hand drill with plastic brush attachment
♦ Eye protection
♦ Flat scraper

2.2.1

Removing

– Remove insulation tray. ⇒  General body repairs, exterior;

Rep. Gr.  50 ; Body - front; Assembly overview .

– Drain engine oil.

Note

Observe environmental regulations for disposal.

– Pull 3-pin connector off oil level and oil temperature sender -

G266- .

– Remove sump.
– Loosen sump with light blows of a rubber headed hammer if

necessary.

– Remove sealant residue from cylinder block with a flat scraper.

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

2. Parts of lubrication system    

89

 

 

 

 

 

 

 

 

Content   ..  310  311  312  313   ..