Volkswagen Golf / Golf Plus. Manual - part 310

 

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Volkswagen Golf / Golf Plus. Manual - part 310

 

 

Special tools and workshop

equipment required
♦ Assembly tool -2036-
♦ Puller -3047 A-
♦ Fitting tool -3129-
♦ Valve lever -VW 541/1A-
♦ Thrust piece -VW 541/5-

2.3.1

Removing

(With cylinder head installed)
– Remove camshaft. 

⇒ page 80

– Remove bucket tappets and place them with the contact sur‐

face downwards. When doing this, ensure that tappets are not

interchanged.

– Set piston of respective cylinder to top dead centre (TDC).

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

78

     Rep. Gr.15 - Cylinder head, valve gear

 

– Remove valve springs using valve lever -VW 541/1A- and

press tool -VW 541/5- .

Note

The valves are supported by the piston crown.

– Pull off valve stem seals using puller -3047 A- .

2.3.2

Installing

– Place the plastic sleeve -A- supplied on the respective valve

stem. This will prevent the new valve stem seal -B- being

damaged.

– Insert new valve stem seal in fitting tool -3129- .
– Lubricate sealing lip of valve stem seal and carefully push on

valve guide.

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

2. Valve gear    

79

 

Special tools and workshop

equipment required
♦ Counterhold tool -T10051-
♦ Puller -T10052-
♦ Torque wrench (5…50 Nm)

-V.A.G 1331-

♦ Torque wrench (40…200

Nm) -V.A.G 1332-

♦ Sealant -AMV 174 004 01-

2.4.1

Removing

– Remove toothed belt. 

⇒ page 50

– Remove securing bolts for camshaft toothed belt pulley -1-.
– Pull camshaft toothed belt pulley off hub.

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

80

     Rep. Gr.15 - Cylinder head, valve gear

 

arates from taper of camshaft.

Note

When doing this, hold puller with 30 mm spanner.

– Remove hub from taper of camshaft.
– Remove cylinder head cover.

– Mark rocker arm shafts using a permanent felt tip marker to

prevent interchanging. This will prevent having to perform ba‐

sic settings of unit injectors -arrows-.

– Remove rocker arm shafts.

Note

First loosen both outer and then inner securing bolts respectively.

– Remove tandem pump 

⇒ page 147

 .

– First remove bearing caps 5, 1 and 3. Then loosen bearing

caps 2 and 4 alternately and diagonally.

– Remove camshaft.

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

2. Valve gear    

81

 

 

 

 

 

 

 

 

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