Volkswagen Golf / Golf Plus. Manual - part 267

 

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Volkswagen Golf / Golf Plus. Manual - part 267

 

 

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– Apply primer -4- evenly in one motion using applicator

D 009 500 25 -3- to the previously cleaned area -1- of window.

Ensure that glass adhesive is applied to primed area at a distance

of approx. 2 mm from sealing lip -2-.
• Drying time approx. 10 minutes

1.18

Preparing new window with precoating

for glazing

A replacement part rear window is precoated. A PUR application

area for the adhesive bead is sprayed onto this window.
– Rub over the precoating with a dry lint-free cloth.

WARNING

Do not prime precoating and do not treat with cleaning agent.

– Apply activator -2- evenly in one stroke using applicator D 009

500 25 -1-.

• Allow activator to flash off for at least 10 minutes.

Note

Activator must not come in contact with paint, or the paintwork will

be damaged.

General body repairs, exterior - Edition 04.2008

1. Flush bonded windows    

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1.19

Preparing body flange for glazing

– Cut back remaining material on body flange with electric cutter

-V.A.G 1561 A- and scraping blade -V.A.G 1561/8- , but do not

remove completely.

Note

Remaining material serves as adhesion base for newly applied

adhesive sealing compound. Keep dirt and grease off of bonding

surfaces.

WARNING

Activator must not have contact with paint or the paintwork will

be damaged.

Exception: if bonding is not performed immediately after cutting

back, the remaining residual material must be activated with ac‐

tivator D 181 801 A1.
• If the window flange has been repaired or partially renewed,

after painting, the area concerned must be cleaned and

primed again.

Note

It is possible that there is no laser weld seam in the area of the

adhesive bead. In this case the open weld seam must be sealed

with window adhesive before bonding the window.

– If the laser weld seam -3- on the panel flange -4- is not covered

be the adhesive bead -1-, coat the laser weld seam -3- with

glass/paint primer D 009 200 02 -3- and fill the laser weld seam

with window adhesive DH 009 100 03 -1-.

General body repairs, exterior - Edition 04.2008

190

     Rep. Gr.64 - Glazing

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1.20

Installation instructions

– Apply adhesive material to primed area -1- or to trimmed seal‐

ant bead, holding double cartridge gun -VAS 5237- at right

angle to window.

WARNING

Window must be installed within 10 minutes, or adhesive prop‐

erties of window adhesive will be impaired.

♦ With help of two double suction cups (V.A.G 1344) install glass

pane in window aperture, centre and press in to spacing lip.

♦ Secure windscreen during curing time with window adjusters

(443 845 631 A).

♦ It is absolutely necessary to install the plenum chamber cover

as described on page 

⇒ page 181

 .

♦ Replace stickers (e.g. for airbag) which may be installed.
♦ Insert seal for rear window wiper motor drive shaft into rear

window.

♦ The activator must not come into contact with the window

heater bus bar.

♦ Marks have been made to the left and right on the rear window

to aid in applying adhesive material.

♦ The sides of the rear window must not project above the con‐

tour of the rear lid under any circumstances!

♦ Use adhesive tape to secure rear window in position while

curing.

♦ If the adhesive bead is too thick and the adhesive expands

onto the area of the window heating, excess adhesive must

be removed.

1.21

Minimum curing period

WARNING

Special standards must be adhered to when replacing bonded

windows. One of these standards is, for example, that a freshly

bonded windscreen must comply with the safety requirements,

even in an accident, following the minimum prescribed curing

period.

The minimum curing time for the 2-component adhesive DA 004

600 A2 is three hours for all windows.
Minimum curing period is the time from bonding the window until

the vehicle may be used. During this time, the vehicle must stand

on a level surface at room temperature (at least 15  C).

WARNING

Vehicle is safe to use only after the minimum curing period is

completed.

General body repairs, exterior - Edition 04.2008

1. Flush bonded windows    

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1.22

Touching up paint damage

If paintwork is damage, paint structure must be restored accord‐

ing to specifications in the “Paint” workshop manual.

1.23

Cleaning off excess adhesive sealing

material

– It is recommended to use cleaning solution D 002 000 10 as

a cleaner. Observe the appropriate safety precautions when

performing this work.

WARNING

Glass which has just been installed should not be pressed out‐

wards whilst cleaning from inside of vehicle.

– First clean painted surface as much as possible using a dry

cloth. Remove remaining adhesive with adhesive remover

D 002 000 10.

– Cleaning plastic trim: allow adhesive sealant to cure (approx.

one hour) and then peel off.

General body repairs, exterior - Edition 04.2008

192

     Rep. Gr.64 - Glazing

 

 

 

 

 

 

 

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