Volkswagen Golf / Golf Plus. Manual - part 266

 

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Volkswagen Golf / Golf Plus. Manual - part 266

 

 

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– Apply textile reinforced adhesive tape all around flange -1-.
– Cut through adhesive sealing material (with pieces of glass)

in window aperture using electric cutter -V.A.G 1561 A- -3- and

cutting blade -V.A.G 1561/10 - -2-.

WARNING

Always wear protective goggles and leather gloves.

1.11

Installing rear window

Preparing old undamaged window for glazing 

⇒ page 188

Preparing new window for glazing 

⇒ page 189

Preparing body flange for glazing 

⇒ page 190

Installation instructions 

⇒ page 191

Minimum curing period 

⇒ page 191

General body repairs, exterior - Edition 04.2008

1. Flush bonded windows    

185

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1.12

Assembly overview - rear side window

1 - Side window

❑ Removing side window

⇒ page 186

❑ Installing side window

⇒ page 187

2 - PUR adhesive sealant

❑ Cross section of bead:

width = 6.5 mm, height =

10 mm (including resid‐

ual material on window

glass and window

flange)

❑ Minimum curing period

⇒ page 191

3 - Window flange
4 - Seal with spacing lip

❑ Integral part of side win‐

dow

1.13

Removing undamaged rear side window

– Loosen interior trim in upper area ⇒  General body repairs,

interior; Rep. Gr.  70 ; Trims, insulation; Load and luggage

compartment trim .

– Remove B- and C-pillar trim ⇒  General body repairs, interior;

Rep. Gr.  70 ; Trims, insulation; Pillar and side trims .

– Thrust awl -V.A.G 1474/2- -1- through adhesive bead.
– Pull cutting cord -2- through adhesive sealing material into in‐

side of vehicle using awl -V.A.G 1474/2- -1-.

General body repairs, exterior - Edition 04.2008

186

     Rep. Gr.64 - Glazing

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– Secure inside end of cutting cord against falling out using pull

handle -V.A.G 1351/1- -1-.

– Separate sealing lip from window flange all around and spray

in cleaning solution D 009 401 04 (as substitute for lubricant).

– Place cutting cord -2- around side window.
– Using small tube -3- feed cutting cord -2- between lip and win‐

dow flange feed also second cord end into interior.

– Secure other end of cord to reel device -V.A.G 1654 A- and

cut window free, repositioning reel device as necessary.

– Use wedge -V.A.G 1474/5- to press cutting cord against win‐

dow glass while cutting in order to obtain clearance at window

flange.

1.14

Removing damaged rear side window

A damaged side window is removed in much the same way as a

damaged rear window.

1.15

Installing rear side window

Preparing old undamaged window for glazing 

⇒ page 188

Preparing new window for glazing 

⇒ page 188

Preparing body flange for glazing 

⇒ page 190

Installation instructions 

⇒ page 191

Minimum curing period 

⇒ page 191

General body repairs, exterior - Edition 04.2008

1. Flush bonded windows    

187

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1.16

Preparing old undamaged window for

glazing

Note

If installing an undamaged window, cut back residual adhesive

seal to 1...2 mm, being careful not to damage primer and ce‐

ramic coating.

Remaining material serves as adhesion base for newly ap‐

plied adhesive sealing compound.

WARNING

Do not prime adhesion surface and do not treat with a cleaning

solution. Keep adhesion surface free of dirt and grease.

Exception: if bonding is not performed immediately after cutting

back, the remaining residual material must be activated with ac‐

tivator D 181 801 A1.

1.17

Preparing new window without precoat‐

ing for glazing

Only the applied ceramic layer and injection moulded sealing lip

with spacer rib are found on all new windows.
Exception: rear window does not have a sealing lip or spacing lip.
1 - Sealing lip
2 - Spacing lip
3 - Window glass

Note

The area on which the adhesive bead is applied is not precoated

or primed.

– Clean a 20 mm wide strip all around edge of window using

cleaning solution D 009 401 04.

– Then rub edge of window dry using a lint free cloth.

WARNING

Ceramic coating on window is not primer! It must be primed

before  application  of  adhesive  sealing  compound!  Use  only

primer D 009 200 02!

General body repairs, exterior - Edition 04.2008

188

     Rep. Gr.64 - Glazing

 

 

 

 

 

 

 

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