Volkswagen Golf / Golf Plus. Manual - part 264

 

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Volkswagen Golf / Golf Plus. Manual - part 264

 

 

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1.2

Materials

♦ 2K window adhesive

DA 004 600 A2

10)

 

12)

♦ 1K window adhesive

DH 009 100 03

13)

 

11)

♦ Activator

D 181 801 A1

9)

♦ Glass primer/paint primer

D 009 200 02

9)

♦ Cleaning solution

D 009 401 04

9)

♦ Primer applicator

D 009 500 25

9)

♦ Adhesive remover

D 002 000 10

9)

♦ Cutting cord

357 853 999

9) Observe instructions for use on the information sheet provided by the manu‐

facturer.

10) Observe minimum curing period: 

⇒ page 191

11) Heat, according to manufacturers' instructions, using cartridge heater -V.A.G

1939- .
12)  Double cartridge gun -VAS 5237- must be used to apply these materials.
13) Small cartridge 110 ml for sealing and/or when a 400 ml cartridge alone is not

sufficient.

1.3

Repairing windscreen

Note

Before renewing windscreen, explore possibilities of repairing

damage to glass.

Description can be found under ⇒ General Information; Body Re‐

pairs, General Body Repairs ; Work procedures; Glass repair .

General body repairs, exterior - Edition 04.2008

1. Flush bonded windows    

177

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1.4

Assembly overview - windscreen

1 - Windscreen

❑ Removing 

⇒ page 182

❑ Installing 

⇒ page 182

2 - Windscreen adjuster

❑ 443 845 631 A

3 - Plenum chamber cover

❑ Must be removed from

windscreen seal by

hand only

❑ Removing 

⇒ page 180

❑ Installing 

⇒ page 181

4 - Windscreen seal

❑ Integral part of wind‐

screen

5 - Spacing lip

❑ Integral part of wind‐

screen

6 - PUR adhesive sealant

❑ Cross section of bead:

width = 6.5 mm, height =

10 mm (including resid‐

ual material on window

glass and window

flange)

❑ Minimum curing period

⇒ page 191

7 - Water deflector

❑ Removing 

⇒ page 242

❑ Installing 

⇒ page 243

8 - Sealing lip

❑ If sealing lip is damaged

when it is cut out, a new windscreen must be installed

General body repairs, exterior - Edition 04.2008

178

     Rep. Gr.64 - Glazing

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1.5

Assembly overview - plenum chamber cover

1 - Plenum chamber cover

❑ Must be removed from

windscreen seal by

hand only

❑ Removing 

⇒ page 180

❑ Installing 

⇒ page 181

2 - Plenum chamber bulkhead
3 - Windscreen
4 - Plenum chamber seal
5 - Windscreen seal

❑ Integral part of wind‐

screen

General body repairs, exterior - Edition 04.2008

1. Flush bonded windows    

179

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1.5.1

Removing plenum chamber cover

– Unbolt wiper arms ⇒  Electrical system; Rep. Gr.  92 ; Wind‐

screen wiper system; Removing and installing windscreen

wiper system; Removing and installing wiper arms .

WARNING

The plenum chamber cover must not be levered off with a tool

(wedge). The windscreen will be damaged and can later crack.

– Pull plenum chamber seal -4- off over entire length of plenum

chamber bulkhead -2-.

– Beginning on right, carefully pull plenum chamber cover -1-

upwards out of windscreen seal -5-.

General body repairs, exterior - Edition 04.2008

180

     Rep. Gr.64 - Glazing

 

 

 

 

 

 

 

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