Volkswagen Golf / Golf Plus. Manual - part 258

 

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Volkswagen Golf / Golf Plus. Manual - part 258

 

 

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– Ensure that gaps are parallel and specified dimensions are

maintained ⇒ Body Repairs; Rep. Gr.  00 ; Technical data;

Body gap dimensions .

2.8

Front bumper attachments for R32

Note

Minor differences will be encountered on removal and installing, depending on version.

1 - Cover

❑ Material PP/EPDM
❑ Removing and installing

⇒ page 151

2 - Left side marker light

❑ For various countries
❑ Removing ⇒  Electrical

system; Rep. Gr.  94 ;

Removing side marker

lights .

3 - Left air intake grille

❑ Removing 

⇒ page 237

4 - Bolt

❑ Qty. 6 per side
❑ 1 Nm

5 - Cover for headlight washer

system
6 - Left bumper strip

❑ Material PP/EPDM
❑ Engages in cover.
❑ Bumper strip can be lev‐

ered out of fastenings

carefully from outside

using a plastic wedge

and removed

7 - Right air intake grille

❑ Removing 

⇒ page 237

8 - Right bumper moulded strip

❑ Material PP/EPDM
❑ Engages in cover.
❑ Bumper strip can be lev‐

ered out of fastenings carefully from outside using a plastic wedge and removed

9 - Cover for headlight washer system
10 - Right side marker light

❑ For various countries
❑ Removing ⇒  Electrical system; Rep. Gr.  94 ; Removing side marker lights .

11 - Radiator grille

❑ Removing 

⇒ page 237

General body repairs, exterior - Edition 04.2008

2. Front bumper for GTI, GTI special models, GT, R32    

153

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2.9

Assembly overview - front bumper cover for GTI special models

Note

Minor differences may be encountered in the assembly overview depending on version.

1 - Cover

❑ Material: PP/EPDM PU-

RIM

❑ Removing and installing

⇒ page 154

2 - Bolt

❑ Points upwards
❑ 1.5 Nm

3 - Bolt

❑ Qty. 4 per side.
❑ 2 Nm

4 - Bolt

❑ Qty. 8
❑ 1.5 Nm

5 - Bolt

❑ Qty. 2
❑ 5 Nm

2.10

Removing and installing front bumper

cover for GTI special models

Note

The removal and installation procedures may have to be modified

slightly depending on version.

General body repairs, exterior - Edition 04.2008

154

     Rep. Gr.63 - Bumpers

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2.10.1

Removing

– Remove radiator grille 

⇒ page 233

 .

– Remove bolts -5- from above.
– Remove bolts -4- from below.
– Remove bolts -3- and -2- (point upwards) on left and right in

area of wheel housing liner.

Further dismantling requires the help of a second mechanic.
– With help of a second mechanic pull cover -1- parallel out of

guides.

– Separate connectors of all installed electrical components and

hoses ⇒  Electrical system; Rep. Gr.  92 ; Windscreen wash/

wipe system; Headlight washer system .

2.10.2

Installing

Installation is carried out in reverse order of removal.
– Ensure that gaps are parallel and specified dimensions are

maintained ⇒ Body Repairs; Rep. Gr.  00 ; Technical data;

Body panel gaps/shut lines .

General body repairs, exterior - Edition 04.2008

2. Front bumper for GTI, GTI special models, GT, R32    

155

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2.11

Front bumper attachments for GTI special models

Note

Minor differences will be encountered on removal and installing, depending on version.

1 - Cover

❑ Material: PP/EPDM PU-

RIM

❑ Removing and installing

⇒ page 154

2 - Left bumper strip

❑ Material PP/EPDM
❑ Engaged in cover.
❑ Bumper strip can be lev‐

ered out of fastenings

carefully from outside

using a plastic wedge

and removed

3 - Left air intake grille

❑ Removing:
– Unscrew bolt -4-.

– First remove forwards

-arrow a- out of catches,

then pull out of cover to‐

wards centre of vehicle

-arrow b-.

4 - Bolt

❑ 1.5 Nm

5 - Spoiler

❑ Material: PU-RIM
❑ Engaged in cover.
❑ Can be removed only

when bumper has been

removed and lower part

of spoiler has been un‐

bolted.

6 - Centre air intake grille

❑ Can only be removed when the radiator grille has been removed.
❑ Centre air intake grille can be levered out of catches carefully from outside with a plastic wedge and

removed.

7 - Right air intake grille

❑ Removing:
– Unscrew bolt -4-.

– First remove forwards -arrow a- out of catches, then pull out of cover towards centre of vehicle

-arrow b-.

8 - Right bumper strip

❑ Material PP/EPDM
❑ Engaged in cover.
❑ Bumper strip can be levered out of fastenings carefully from outside using a plastic wedge and removed

General body repairs, exterior - Edition 04.2008

156

     Rep. Gr.63 - Bumpers

 

 

 

 

 

 

 

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