Volkswagen Golf / Golf Plus. Manual - part 256

 

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Volkswagen Golf / Golf Plus. Manual - part 256

 

 

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1.8

Assembly overview - number plate carrier

1 - Bumper cover
2 - Number plate carrier

❑ Not for all countries
❑ Installing
– Align number plate car‐

rier -3-, mark position of

holes and drill-out

– Insert clips

3 - Centre line
4 - Clip

❑ Qty. 4

General body repairs, exterior - Edition 04.2008

1. Front bumper    

145

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2

Front bumper for GTI, GTI special

models, GT, R32

2.1

Tools

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1783-

♦ Torque wrench -V.A.G 1332-

2.2

Repairing bumper cover

Note

If bumper cover is damaged, determine whether plastic can be

repaired before renewing bumper

Details can be found under: ⇒ General Information; Body Repairs,

General Body Repairs ; Work procedures; Plastic repair proce‐

dures .

2.3

Assembly overview - bumper cover for

GTI, GT

Note

The bumper covers of the Golf GT and Golf GTI are identical. Only

the air grilles are different.

General body repairs, exterior - Edition 04.2008

146

     Rep. Gr.63 - Bumpers

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1 - Cover

❑ Material PP/EPDM
❑ Removing and installing

⇒ page 147

2 - Bolt

❑ 1.5 Nm

3 - Bolt

❑ Qty. 4 per side.
❑ 2 Nm

4 - Bolt

❑ Qty. 8
❑ 1.5 Nm

5 - Bolt

❑ Qty. 2
❑ 5 Nm

2.4

Removing and installing front bumper

cover for GT, GTI

Note

The removal and installation procedures may have to be modified

slightly depending on version.

General body repairs, exterior - Edition 04.2008

2. Front bumper for GTI, GTI special models, GT, R32    

147

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2.4.1

Removing

– Remove radiator grille 

⇒ page 233

 .

– Remove bolts -5-.
– Remove bolts -4- from below.
– Remove bolts -3- and -2- (point upwards) on left and right in

area of wheel housing liner.

Further dismantling is possible only with the help of a second

mechanic.
– With help of a second mechanic pull cover -1- parallel out of

guides.

– Disconnect all electrical connections from electrical compo‐

nents and separate hoses.

2.4.2

Installing

Installation is carried out in reverse order of removal.
– Ensure that gaps are parallel and specified dimensions are

maintained ⇒ Body Repairs; Rep. Gr.  00 ; Technical data;

Body gap dimensions .

General body repairs, exterior - Edition 04.2008

148

     Rep. Gr.63 - Bumpers

 

 

 

 

 

 

 

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