Volkswagen Golf / Golf Plus. Manual - part 255

 

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Volkswagen Golf / Golf Plus. Manual - part 255

 

 

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1.4.1

Removing

– Remove radiator grille 

⇒ page 230

 .

– Remove bolts -5- and -6-.
– Remove bolts -4- from below.
– Remove bolts -3- and -2- (point upwards) on left and right in

area of wheel housing liner.

Further dismantling is possible only with the help of a second

mechanic.
– Press locking devices -5- downwards -arrow- on left and right

sides and pull cover -1- parallel out of guide profiles with aid

of a second mechanic.

– Disconnect all electrical connections from electrical compo‐

nents and separate hoses.

1.4.2

Installing

Installation is carried out in reverse order of removal.

General body repairs, exterior - Edition 04.2008

1. Front bumper    

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– Ensure that gaps are parallel and specified dimensions are

maintained ⇒ Body Repairs; Rep. Gr.  00 ; Technical data;

Body gap dimensions .

1.5

Front bumper attachments

Note

Minor differences will be encountered on removal and installing, depending on version.

1 - Cover

❑ Material PP/EPDM
❑ Removing and installing

⇒ page 140

2 - Side marker light

❑ Left and right
❑ Not for all countries
❑ Removing ⇒  Electrical

system; Rep. Gr.  94 ;

Removing side marker

lights .

3 - Left bumper moulded strip

❑ Material PP/EPDM
❑ Engaged in cover
❑ Bumper strip can be lev‐

ered out of fastenings

carefully from outside

using a plastic wedge

and removed

4 - Left air intake grille

❑ Pull forwards out of de‐

tents in

-direction of arrow-

5 - Moulded part

❑ Not for all countries
❑ Engaged in cover
❑ Can be removed only

when bumper has been

removed

6 - Spoiler bracket

❑ Can be removed only

when bumper has been

removed

7 - Spoiler

❑ Material PC/ABS
❑ Engaged in cover
❑ Can be removed only when bumper has been removed

8 - Centre air intake grille

❑ Pull forwards out of detents in -direction of arrow-

9 - Bolt

❑ 1.5 Nm

General body repairs, exterior - Edition 04.2008

142

     Rep. Gr.63 - Bumpers

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10 - Right air intake grille

❑ Remove bolt -8- and pull forwards out of fastening in -direction of arrow-

11 - Clip

❑ For separate number plate carrier
❑ Qty. 4

12 - Number plate carrier

❑ For various countries
❑ Installing 

⇒ Item 2 (page 235)

13 - Right bumper strip

❑ Material PP/EPDM
❑ Engaged in cover.
❑ Bumper strip can be levered out of fastenings carefully from outside using a plastic wedge and removed

1.6

Front bumper substructure

1 - Left air duct

❑ Engages in lock carrier.

2 - Left guide

❑ Bolted to lock carrier.

3 - Bolt

❑ Qty. 2 per retainer.
❑ 2 Nm

4 - Transverse member for pe‐

destrian protection

❑ Not for all countries

5 - Bolt

❑ Qty. 6
❑ 8 Nm

6 - Right air duct

❑ Engages in lock carrier.

7 - Bolt

❑ Qty. 2 per retainer
❑ 2 Nm

8 - Right guide

❑ Bolted to bumper carrier

9 - Spreader nut

❑ Qty. 3

10 - Guide

❑ Left and right
❑ Removing:
– On side of wing remove

with bolts -11-

11 - Bolt

❑ Qty. 3
❑ 2 Nm

General body repairs, exterior - Edition 04.2008

1. Front bumper    

143

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1.7

Assembly overview - bumper carrier

1 - Bumper carrier
2 - Bolt

❑ Qty. 4 per side.
❑ 60 Nm

3 - Bolt

❑ Qty. 6
❑ 8 Nm

4 - Foam piece

❑ Self-adhesive
❑ Available in various

shapes

General body repairs, exterior - Edition 04.2008

144

     Rep. Gr.63 - Bumpers

 

 

 

 

 

 

 

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