Volkswagen Golf / Golf Plus. Manual - part 238

 

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Volkswagen Golf / Golf Plus. Manual - part 238

 

 

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1.18.1

Removing

– Remove door outer panel 

⇒ page 94

 .

– Remove mounting plate 

⇒ page 70

 .

– Disconnect connector -5-.
– Remove bolts -6-.
– Release cable -1- from relay lever -8- and remove door lock

-4-.

Cover -3- is not supplied with door lock.

1.18.2

Installing

Installation is carried out in reverse order of removal.
Specified torque for bolts: 18 Nm.
• Then always check function while door is still open, as an in‐

correctly fitted and adjusted Bowden cable cannot open the

door.

General body repairs, exterior - Edition 04.2008

1. Front door    

73

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1.19

Assembly overview - side impact pro‐

tection

Caution

The nuts and bolts of the side impact protection are also pain‐

ted  in  the  factory.  This  means  that  a  great  deal  of  force  is

required to remove them, resulting in some circumstances in

the threads shearing. If possible avoid loosening the nuts and

bolts.

1 - Side impact protection
2 - Bolt

❑ Qty. 4
❑ 20 Nm

3 - Insulation
4 - Nut

❑ Qty. 2
❑ 20 Nm

1.20

Door inner seal

During production, a sealant is applied to the door inner seals,

which are then placed on the door flange and rolled on.

General body repairs, exterior - Edition 04.2008

74

     Rep. Gr.57 - Front doors, door components, central locking

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Note

When seals are removed, the sealant will spread to the inside

of the seal and the flanks will be bent out slightly. If the seal is

then refitted, a leak-free tight seal is not guaranteed.

Therefore each seal which is removed completely should be

replaced by a so-called “tap-on” seal.

If a seal has been partially removed, squeeze sides of seal

together before installing.

1.21

Removing and installing door inner seal

Note

Removal and installation are described for the left door inner seal

only. Removal and installation of the right door inner seal are

similar.

1.21.1

Removing

General body repairs, exterior - Edition 04.2008

1. Front door    

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– Pull door inner seal off body flange.

1.21.2

Installing

– Align door inner seal with vulcanisation point -arrow b- to

height of lower hinge.

– Begin installing door inner seal in upper radius -arrow a- of

door aperture.

General body repairs, exterior - Edition 04.2008

76

     Rep. Gr.57 - Front doors, door components, central locking

 

 

 

 

 

 

 

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