Volkswagen Golf / Golf Plus. Manual - part 239

 

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Volkswagen Golf / Golf Plus. Manual - part 239

 

 

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1.22

Removing and installing door outer seal

Note

Removal and installation are described for the right door outer

seal only. Removal and installation of the left door outer seal

are similar.

Remove protective backing immediately before installation.

Working temperature approx. 20 °C.

Adhesive remover D 002 000 10 must be used exclusively.

The door outer seal must be bonded in place immediately after

cleaning.

After 10 minutes, check to ensure that the seal is firmly seated.

1.22.1

Removing

– Pull door outer seal off door.

General body repairs, exterior - Edition 04.2008

1. Front door    

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1.22.2

Installing

– Remove existing adhesive residues with adhesive remains re‐

mover -VAS 6349- .

– Immediately before bonding the door outer seal, clean bond‐

ing surface thoroughly with adhesive remover D 002 000 10.

• Surfaces to be bonded must be free of dust and grease and

there should be no adhesive residue.

– Align door outer seal with aperture -arrow b- towards door lock

securing bolt.

– Door outer seal vulcanised point -arrow c- should then be in

middle of side member.

– Pull protective backing off in stages and start fitting seal in

upper radius -arrow a- of door. Do not pull outer door seal to

avoid stretching seal.

General body repairs, exterior - Edition 04.2008

78

     Rep. Gr.57 - Front doors, door components, central locking

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– Press complete adhesive area of seal -3- on door -1- all around

using roller -3356- .

– The seal is pushed aside -arrow a- when doing this so that the

roller -3356- runs directly over the contact surface of the seal.

The roller can only apply the necessary force -arrow B- to the

adhesive surface -2- when procedure described above is followed

correctly.
– If the seal is too long: cut seal to required length and press butt

joints on well.

– If the seal -3- comes loose in small areas again, press seal on

well again using roller -3356- .

Note

The door must not be closed for a period of 2 hours to ensure the door outer seal does not move or loosen

again.

General body repairs, exterior - Edition 04.2008

1. Front door    

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2

Central locking

2.1

Location overview - central locking components

1 - Coupling station

❑ Location: right-hand A-

pillar

❑ To disconnect connec‐

tor, release boot at pillar

⇒ page 51

2 - Convenience system cen‐

tral control unit J393

❑ Location: beneath dash

panel on front passen‐

ger side, behind glove

compartment

❑ Removing ⇒  General

body repairs, interior;

Rep. Gr.  68 ; Interior

equipment; Covers,

compartments and

trims; Removing and in‐

stalling glove compart‐

ment

3 - Front passenger door con‐

trol unit J387

❑ Integrated in window

regulator motor

❑ Removing 

⇒ page 199

4 - Door lock

❑ Door lock is secured to

door inner part

❑ Electric central locking

is integrated in door lock

❑ Removing 

⇒ page 73

5 - Coupling station

❑ Fitting location: right B-

pillar.

❑ To separate connector, loosen boot at pillar 

⇒ page 90

6 - Rear right door control unit J389

❑ Integrated in window regulator motor
❑ Removing 

⇒ page 213

7 - Door lock

❑ Door lock is secured to door inner part
❑ Electric central locking is integrated in door lock
❑ Removing 

⇒ page 111

8 - Coupling station, right side of rear lid

❑ Fitting location: behind C-pillar trim.
❑ Removing and installing ⇒  General body repairs, interior; Rep. Gr.  70 ; Trim/insulation; Pillar and side

panel trim; Removing and installing C-pillar upper trim

9 - Fuel tank filler cap flap release motor V155

❑ Fitting location: behind right trim of load compartment.

General body repairs, exterior - Edition 04.2008

80

     Rep. Gr.57 - Front doors, door components, central locking

 

 

 

 

 

 

 

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