Volkswagen Golf / Golf Plus. Manual - part 210

 

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Volkswagen Golf / Golf Plus. Manual - part 210

 

 

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The spark plugs are located under ignition coils with output stages

-arrow-.

Note

Note installation position of ignition coils with output stages.

– Pull ignition coils with output stages off spark plugs using the

puller -T10094 A- .

– Press connector in direction of ignition coils with output stage,

press onto catch by hand and pull off.

– Unscrew spark plugs using spark plug socket and extension

-3122 B- .

Note

Spark plug designation and specified torque: “Power unit” ⇒ 

Power unit; Rep. Gr.  28 ; Test data, spark plugs “Test data,

spark plugs”.

Observe disposal regulations!

Installing
– Screw in new spark plugs using spark plug socket and exten‐

sion -3122 B- .

– Connect connector to ignition coils with output stage and guide

ignition coils with output stage into cylinder head.

– Align ignition coils with output stages in respective recesses

of cylinder head cover.

– Connect ignition coils with output stage onto spark plugs by

hand. They must be felt to engage.

– Install engine cover.

Maintenance - Edition 11.2009

150

    4. Descriptions of work

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4.56.3

Renewing spark plugs: 2.0 l FSI, TFSI

and TSI

Removing:
Carry out the following procedure:
– Remove engine covers 

⇒ page 89

 .

Note

To pull off spark plugs, fit puller -T40039- on top, thick rib

-arrow- of ignition coils with output stages.

If the lower ribs are used, they could be damaged.

The spark plugs are located below the ignition coils with output

stages -2-.

– Remove the two bolts -1-.

Note

Note installation position of ignition coils with output stages.

– Pull all ignition coils out of cylinder head approx. 30 mm in

direction of arrow using puller -T40039- .

– Press connectors in direction of ignition coils with output

stages, press onto catch by hand and pull connectors

-arrows- off.

Maintenance - Edition 11.2009

4. Descriptions of work    

151

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– Unscrew spark plugs using spark plug socket and extension

-3122 B- .

Note

Spark plug designation and specified torque: “Power unit” ⇒ 

Power unit; Rep. Gr.  28 ; Test data, spark plugs “Test data,

spark plugs”.

Observe disposal regulations!

Installing

– Screw in new spark plugs using spark plug socket and exten‐

sion -3122 B- .

– Insert ignition coils with output stages into cylinder head.
– Align ignition coils with output stages in respective recesses

of cylinder head cover.

– Fit all connectors onto ignition coils -arrows-.

– Press ignition coils with output stages on spark plugs until stop

by hand. They must be felt to engage.

– Secure cable guides with bolts -1-.
– Install engine cover.

Maintenance - Edition 11.2009

152

    4. Descriptions of work

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4.56.4

Renewing spark plugs, 2.5 l petrol injec‐

tion engines

Removing:

Note

To pull off spark plugs, fit puller -T40039- on top, thick rib

-arrow- of ignition coils with output stages.

If the lower ribs are used, they could be damaged.

– Remove engine cover 

⇒ page 89

 .

The spark plugs are located below the ignition coils with output

stages.
– Remove connector -1- in direction of arrow, using assembly

tool -T10118- .

Note

It is necessary to remove the connector so that the ignition coils

with output stages, cables connected and the cable guide can be

laid to side.

– Remove all ignition coils with output stages -1- upwards using

puller -T40039- .

Note

When pulling out the ignition coils with output stages, the ca‐

bles or the ignition coil connectors can remain connected.

Note installation position of ignition coils with output stages.

– Carefully place ignition coils with output stages and cables

connected to side.

Caution

Ensure that the cables are not kinked or damaged.

Maintenance - Edition 11.2009

4. Descriptions of work    

153

 

 

 

 

 

 

 

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