Volkswagen Golf / Golf Plus. Manual - part 211

 

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Volkswagen Golf / Golf Plus. Manual - part 211

 

 

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– Unscrew spark plugs using spark plug socket and extension

-3122 B- .

Installing
– Screw in new spark plugs using spark plug wrench -3122 B-

and tighten to 20 Nm.

– Insert ignition coils with output stages in cylinder head and

align ignition coils in respective recesses of cylinder head cov‐

er.

– Push ignition coils with output stages onto spark plugs until

stop, they must be felt to engage.

– Connect connector onto exhaust recirculation valve until it no‐

ticeably engages.

Note

Ensure that the cable guide for ignition coils with output stages is

routed correctly.

– Install engine cover 

⇒ page 89

 .

4.56.5

Renewing spark plugs: 1.6 l injection en‐

gine and Flex Fuel engine

Carry out the following procedure:
– Remove engine cover, if fitted 

⇒ page 89

 .

Removing:
– Pull off injector connectors of first and fourth cylinder.
– Pull off spark plug connector with Puller -T10112- .

– Remove spark plug with spark plug socket and extension

-3122 B- .

Note

Spark plug designation and specified torque: “Power unit” ⇒ 

Power unit; Rep. Gr.  28 ; Test data, spark plugs “Test data,

spark plugs”.

Observe disposal regulations!

Installing:

Maintenance - Edition 11.2009

154

    4. Descriptions of work

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– Screw in new spark plugs using spark plug socket and exten‐

sion -3122 B- .

– Fit spark plug connectors using puller -T10112- .
– Fit connectors of injectors.
– Check if connectors of injectors, ignition cables and spark plug

connectors are seated securely.

– Install engine cover again.

4.56.6

Renewing spark plugs: 1.4 and 1.6 l pet‐

rol direct injection engines

Carry out the following procedure:
– Remove engine cover 

⇒ page 89

 .

– Place Puller -T10094 A- on ignition coil with output stage

-arrow-.

– Slightly pull out ignition coil with output stage.
– Fit assembly tool -T10118- as illustrated.
– Release connection locking device carefully and pull off con‐

nector.

– Pull out ignition coil with output stage.

– Unscrew spark plug using spark plug wrench -3122 B- .
– Screw in new spark plugs using spark plug socket and exten‐

sion -3122 B- .

Note

Spark plug designation and specified torque: “Power unit” ⇒ 

Power unit; Rep. Gr.  28 ; Test data, spark plugs “Test data,

spark plugs”.

Observe disposal regulations!

Maintenance - Edition 11.2009

4. Descriptions of work    

155

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– Place puller -T10094 A- on ignition coil with output stage.
– Slide connector on ignition coil with output stage until it audibly

engages.

– Push ignition coil with output stage -arrow- into cylinder head.
– Install engine cover 

⇒ page 89

 .

4.56.7

Renewing spark plugs: 1.4 l TSI engines

Removing:
– Remove engine cover 

⇒ page 89

 .

Note

To simplify removing and installing spark plugs, loosen some

components and place them to side.

– Pull off connector -arrow C-.
– Pull off hose ends -arrow A- and -arrow E- (press together to

release).

– Pull off hose -arrow D-.
– Remove bolt -arrow B-.

– Raise hose with bracket and charge pressure control solenoid

valve -1- and place to side.

– Disengage clamps of cable guide -arrows-.

Note

When pulling out the ignition coils with output stages, the wires

or ignition coil connectors can remain connected.

Note installation position of ignition coils with output stages.

Caution

Ensure that the cables are not kinked or damaged.

Maintenance - Edition 11.2009

156

    4. Descriptions of work

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– Seat puller -T10094 A- on ignition coil with output stage.
– Pull out ignition coil with output stage and connected wires and

carefully place to side.

– Unscrew spark plugs using spark plug socket and extension -

VAS 3122B- .

Installing:
– Screw in new spark plugs using spark plug socket and exten‐

sion -VAS 3122B- .

Note

Spark plug designation and specified torque: “Power unit” ⇒ 

Power unit; Rep. Gr.  28 ; Test data, spark plugs “Test data,

spark plugs”.

Observe disposal regulations!

– Place puller -T10094 A- on ignition coil with output stage.

– Push ignition coil with output stage into cylinder head until they

noticeably engage.

– Route cables properly in cable guide.
– Engage clamps of cable guide -arrows-.
– Set hose with bracket and charge pressure control solenoid

valve -1- to original installation position.

– Connect connector -arrow C-.
– Connect hose ends -arrow A- and -arrow E-.
– Fit hose -arrow D-.
– Tighten bolt -arrow B-.
– Install engine cover 

⇒ page 89

 .

Maintenance - Edition 11.2009

4. Descriptions of work    

157

 

 

 

 

 

 

 

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