Volkswagen Golf / Golf Plus. Manual - part 178

 

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Volkswagen Golf / Golf Plus. Manual - part 178

 

 

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Work to be completed

Page

– Brake system: Perform visual check for leaks and damage

page 58

– Front and rear brake pads/linings: Check thickness

2

page 59

– Track rod ends: Check play, security and boots

page 140

– Exhaust system: Visual check for leaks, security and damage

 

– Underbody: Visual check for damage to underbody sealant, underbody panels, routing of

lines, plugs etc.

page 143

Engine compartment
– Engine oil: Replenish, observe oil specification

page 101

– Engine and components in engine compartment (from above): Perform visual check for leaks

and damage

page 100

– Window wash/wipe system: Replenish with Windscreen Clear -G 052 164- (only if customer

requires).

 

– Automatic gearbox: Check ATF level

page 44

– Cooling system: Check frost protection and coolant level

• Frost protection specification -25 °C. In countries with arctic climate -35 °C

page 72

– Poly V-belt: Check condition

page 70

– Poly V-belt: Check tension, adjust if necessary

• For engines without automatic tensioning roller

page 69

– Brake fluid level (dependent upon lining/pad wear): Check

page 57

Final checks
– Headlights: Check adjustment

page 119

– “Your next service” sticker: Enter next due date and attach sticker to driver side door pillar

(B-pillar)

page 30

– Perform road test (driving behaviour, noises, air conditioner etc.)

page 112

1) For the V6 engine it is not permitted to extract engine oil.

2) If this service work has been performed for the interval service, it is not neces‐
sary to carry out this work again at the 60,000 km inspection.

2.8

Inspection service 2008▸

Note

The inspection service does not include an oil change and is

not indicated on the service interval display (SID) 

⇒ page 8

 .

Inform the customer if faults are found during service and re‐

pair measures are necessary.

Maintenance - Edition 11.2009

22

    2. Service work

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Caution

Only valid for diesel engines:

• In some countries the sulphur content in diesel fuel ex‐

ceeds 2000 ppm.

• The high sulphur content leads to excessive wear of cyl‐

inders and it considerably reduces the cleanliness of pis‐

tons.

♦ Therefore, in countries with elevated sulphur content in

diesel fuel, change engine oil and fuel filter every 7,500

km.

♦ Your importer will inform you about countries with elevated

sulphur content in diesel fuel.

– Ask the customer if he requires:
• New wiper blades
• Replenish Windscreen Clear G 052 164 (cleanser and anti-

freeze).

– Check if storage life date of first aid box has been exceeded

and if warning triangle is fitted.

– Removing and installing engine compartment cover -bottom-

(noise insulation tray) 

⇒ page 99

The sequence of the individual service tasks has been tested and

optimised. Therefore, it should be followed to avoid unnecessary

interruptions in the work.

Work to be completed

Page

Electrics
– Front lights - check function: Side lights, dipped beam, main beam, fog lights, turn signals,

hazard warning lights

 

– Rear lights - check function: Brake lights (including 3rd brake light), tail lights, reversing lights,

rear fog light, number plate light, turn signals, hazard warning lights, luggage/load compart‐

ment lights

 

– Static cornering light (cornering light) and driving light assist: Check function

• If fitted

page 43

– Interior and glove compartment lights, cigarette lighter, warning lamps and horn: Check

function

 

Vehicle exterior
– Window wash/wipe system and headlight washer system: Check function and settings

page 131

– Sunroof: Check function, clean guide rails and lubricate with special grease

page 129

– Wiper blades: Check for damage and park position

page 139

– Door arrester: Grease

page 141

Tyres
– Summer tyres [1], winter tyres [2], all-season tyres [3]: enter type of tyre ____

 

– Tyre inflation pressure of all 4 wheels and spare wheel: Correct

page 48

– Spare wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm

page 48

Maintenance - Edition 11.2009

2. Service work    

23

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Work to be completed

Page

– Tyre repair set: Check bottle for damage and if used; check and enter date of tyre sealant

__________

• If fitted

page 118

– Tyre pressure monitoring: Perform basic setting

• If fitted

page 116

– Rear right wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm

page 48

– Rear left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm

page 48

– Front left wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm

page 48

– Front right wheel: Check condition and wear pattern of tyre; enter tread depth: _______ mm

page 48

Vehicle from below

 

– Engine and components in engine compartment (from below): Visual check for leaks and

damage

page 100

– Gearbox, final drive and drive shaft bellows: Visual check for leaks and damage

page 65

– Swivel joints: Visual check of swivel joint boots for leaks and damage

page 43

– Front and rear final drive: Check oil level

• Valid for vehicles with 4motion

page 159

– Track rod ends: Check play, security and boots

page 140

– Exhaust system: Visual check for leaks, security and damage

 

– Underbody: Visual check for damage to underbody sealant, underbody panels, routing of

lines, plugs etc.

page 143

Engine compartment
– Engine and components in engine compartment (from above): Perform visual check for leaks

and damage

page 100

– Window wash/wipe system: Replenish with Windscreen Clear -G 052 164- (only if customer

requires).

 

– Automatic gearbox: Check ATF level, replenish if necessary

page 44

– Cooling system: Check frost protection and coolant level

• Frost protection specification -25 °C. In countries with arctic climate -35 °C

page 72

– Poly V-belt: Check condition

page 70

– Poly V-belt: Check tension, adjust if necessary

• For engines without automatic tensioning roller

page 69

Final checks
– Headlights: Check adjustment

page 119

– “Your next service” sticker: Enter next due date and attach sticker to driver side door pillar

(B-pillar)

page 30

– Perform road test (driving behaviour, noises, air conditioner etc.)

page 112

Maintenance - Edition 11.2009

24

    2. Service work

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2.9

Time or distance dependent additional

work

Depending on conditions under which the vehicle is used

⇒ page 36

 and vehicle equipment, extra service work must be

performed in addition to the interval service, inspection service or

interval service inspection.
It is also possible, to perform additional work outside the service

intervals with regard to the entries in the service schedule (or

sticker: next service).
Every 7,500 km

Additional work

Page

– Fuel filter: Renew

• Valid when using diesel >2000 ppm sulphur content

⇒ page 74

Every 30,000 km

Additional work

Page

– Fuel filter: Renew

• When using diesel “NOT” conforming to EN 590
• When using RME (biodiesel) according to “EN 14214” for vehicles up to

05.2006

⇒ page 74

Every 60,000 km

Additional work

Page

– Dual clutch gearbox (DSG) 02E: Renew gear oil and filter

• Not valid for 7-speed dual clutch gearbox 0AM

⇒ page 61

– Automatic gearbox: Change ATF

• Only valid for 09G gearboxes in countries with hot climate, China and USA

⇒ page 44

– Haldex coupling: Change oil

• Only applies to 4motion
• Information on arrangement of plugs ⇒  TPI 2017008

⇒ page 66

– Dust and pollen filter (cabin filter): Renew

• Applies to vehicles driving more than 60,000 km in 2 years

⇒ page 118

– Spark plugs: Renew

• Applies to vehicles driving more than 60,000 km in 4 years
• Not valid for 1.8 TSI, 2.0 TSI; 2.0 TFSI and V6 FSI engine

⇒ page 146

Maintenance - Edition 11.2009

2. Service work    

25

 

 

 

 

 

 

 

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