Volkswagen Golf / Golf Plus. Manual - part 153

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  151  152  153  154   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 153

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

53 – Body - rear

RO: 53 05 55 50

1

Renewing cross panel

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Cross panel member already removed

⇒ „4 Renewing cross panel member“, page 205

1.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

1. Renewing cross panel    

193

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.2

Removing

– Separate original joint.

Body Repairs - Edition 06.2010

194

     Rep. gr.53 - Body - rear

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Remove remaining material.

1.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 193

 .

1.3.1

Welding in

Replacement part
♦ Cross panel
– Adapt new part with vehicle standing on its wheels or on align‐

ment bracket set and fix in position.

– Check fit with bolt-on parts.
– Check closing function of rear lid.

Body Repairs - Edition 06.2010

1. Renewing cross panel    

195

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Weld in cross panel, RP spot weld seam and SG continuous

weld seam.

– Install cross panel member 

⇒ „4.3 Installing“, page 205

 .

Body Repairs - Edition 06.2010

196

     Rep. gr.53 - Body - rear

 

 

 

 

 

 

 

Content   ..  151  152  153  154   ..