Volkswagen Golf / Golf Plus. Manual - part 151

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  149  150  151  152   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 151

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Weld parting cut, SG continuous weld seam.
– Recreate original joint, RP spot weld seam.
– Install side panel 

⇒ „7.3 Installing“, page 223

 .

Body Repairs - Edition 06.2010

15. Renewing rear side member reinforcement    

185

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

RO: 51 49 55 60

16

Renewing rear side member rein‐

forcement

(4-door)

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Side member already removed

⇒ „11 Renewing side member“, page 162

Body Repairs - Edition 06.2010

186

     Rep. gr.51 - Body - centre

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1 - B-pillar reinforcement
2 - Side member rear rein‐

forcement
3 - Outer wheel housing liner

16.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

16. Renewing rear side member reinforcement    

187

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

16.2

Removing

– Make cuts as shown.
– Separate original joint to inner side member and to wheel

housing liner.

– Remove remaining material.

16.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 187

 .

16.3.1

Preparing new part

Replacement part
♦ Side member rear reinforcement (parts designation: inner side

panel)

Body Repairs - Edition 06.2010

188

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

Content   ..  149  150  151  152   ..