Volkswagen Golf / Golf Plus. Manual - part 140

 

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Volkswagen Golf / Golf Plus. Manual - part 140

 

 

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– Mark areas on B-pillar reinforcement in which, for safety rea‐

sons »crash safety«, no welding work may be carried out

⇒ „9.3.2 Marking areas where no welding work may be carried

out“, page 142

 .

– Apply 2K body adhesive -D 180 KD3 A2- to the entire contact

area between B-pillar reinforcement -1- and inner B-pillar -2-.

– Adapt inner B-pillar -2- to B-pillar reinforcement -1- and se‐

cure.

Note

B-pillar reinforcement -1- and inner B-pillar -2- must be welded in within 90 minutes or adhesion properties

of adhesive will be impaired.

Please note that no welding work may be carried out in areas -3- and -4-.

– Weld B-pillar reinforcement -1- to inner B-pillar -2-, RP spot

weld seam.

Body Repairs - Edition 06.2010

9. Renewing B-pillar reinforcement    

141

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9.3.2

Marking areas where no welding work

may be carried out

Note

Welding work must not be carried out in areas marked on fol‐

lowing illustration due to safety reasons »crash safety« when

welding in B-pillar reinforcement.

The measurements given must be adhered to.

Transfer dimensions to inner B-pillar before welding B-pillar

reinforcement and inner B-pillar.

Transfer dimensions to side panel before welding side panel.

♦ Dimension -a- = 45 mm
♦ Dimension -b- = 145 mm

Body Repairs - Edition 06.2010

142

     Rep. gr.51 - Body - centre

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9.3.3

Moulded foam elements

Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,

General Body Repairs ; General Notes; Moulded foam elements

9.3.4

Welding in

– Apply 2K body adhesive -D 180 KD3 A2- to area of joints to

roof -1- (1 x 3.5 mm ∅ bead).

– Adapt B-pillar to inner B-pillar and side panel with vehicle

standing on its wheels or on alignment bracket set and fix in

position.

Note

New part must be welded-in within 90 minutes or adhesion

properties of adhesive will be impaired.

Please note areas where no welding work may be carried out.

– Weld parting cuts, SG continuous weld seam.

Body Repairs - Edition 06.2010

9. Renewing B-pillar reinforcement    

143

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– Weld in B-pillar reinforcement, RP spot weld seam.

– Weld in remaining joints from outside, SG plug weld seam and

RP spot weld seam.

Body Repairs - Edition 06.2010

144

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

Content   ..  138  139  140  141   ..