Volkswagen Golf / Golf Plus. Manual - part 138

 

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Volkswagen Golf / Golf Plus. Manual - part 138

 

 

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RO: 51 42 55 50

9

Renewing B-pillar reinforcement

(2-door)

DANGER!

Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐

ning in foam treated areas creates gases which are hazardous

to health and environment. Therefore, refrain from using these

processes.

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Side panel already removed

⇒ „7 Renewing side panel - partial renewal“, page 219

Body Repairs - Edition 06.2010

9. Renewing B-pillar reinforcement    

133

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1 - Roof member
2 - Inner side panel
3 - Side member rear rein‐

forcement
4 - Front side member rein‐

forcement
5 - Moulded foam element

Note

6 - B-pillar reinforcement

Note

9.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

134

     Rep. gr.51 - Body - centre

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9.2

Removing

1 - Parting cut on roof member

Note

B-pillar reinforcement may only

be cut at the points indicated.

Cutting or welding at a point oth‐

er than the one shown is not per‐

mitted for safety reasons »crash

safety«.

– Separate original joint

-2- between B-pillar re‐

inforcement and inner

side panel.

– Make parting cut -3- as

shown.

Dimension -a- = 250 mm

– Separate original joint

from outside.

Body Repairs - Edition 06.2010

9. Renewing B-pillar reinforcement    

135

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– Make parting cut -1- as shown. To do this, part of the outer

roof frame must also be cut out as shown when the side panel

is cut out.

– Separate original joint to roof frame from inside.
– Separate remaining joint between inner B-pillar -1- and inner

side member -2-.

Body Repairs - Edition 06.2010

136

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

Content   ..  136  137  138  139   ..