Volkswagen Golf / Golf Plus. Manual - part 137

 

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Volkswagen Golf / Golf Plus. Manual - part 137

 

 

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– Transfer parting cut to new part and cut out.

8.3.2

Marking area where no welding work may be carried out

Note

The measurements given must be adhered to for »crash safety« reasons.

– Mark areas on outer B-pillar in which no welding may be car‐

ried out.

Body Repairs - Edition 06.2010

8. Renewing B-pillar    

129

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♦ Dimension -a- = 45 mm
♦ Dimension -b- = 145 mm

8.3.3

Moulded foam elements

Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,

General Body Repairs ; General Notes; Moulded foam elements

8.3.4

Welding in

– Place backing material behind parting cuts.

– Apply 2K body adhesive -D 180 KD3 A2- to area -1- (2 x

3.5 mm ∅ beads).

– Apply 2K body adhesive -D 180 KD3 A2- to area -2- (1 x

3.5 mm ∅ bead).

Body Repairs - Edition 06.2010

130

     Rep. gr.51 - Body - centre

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Note

New part must be welded-in within 90 minutes or adhesion properties of adhesive will be impaired.

Threaded holes in area of hinge mounting must be free of adhesive.

– Adapt new part with vehicle standing on its wheels or on align‐

ment bracket set and fix in position.

– Check fit with bolt-on parts.

Note

Note that no welding work may be carried out in areas -1-.

– Weld in B-pillar, SG stepped weld seam and RP spot weld

seam.

Body Repairs - Edition 06.2010

8. Renewing B-pillar    

131

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– Create remaining joint side member reinforcement, SG step‐

ped weld seam.

– Reform wheel housing flange.
– Wipe away excess adhesive and seal wheel arch.

Body Repairs - Edition 06.2010

132

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

Content   ..  135  136  137  138   ..