Volkswagen Golf / Golf Plus. Manual - part 141

 

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Volkswagen Golf / Golf Plus. Manual - part 141

 

 

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– Weld inner B-pillar -1- to inner roof connection -3-, SG plug

weld seam.

– Weld remaining joint between inner B-pillar -1- and inner side

member -2-, staggered SG continuous weld seam.

– Install side panel 

⇒ „7.3 Installing“, page 223

 .

Body Repairs - Edition 06.2010

9. Renewing B-pillar reinforcement    

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RO: 51 42 55 60

10

Renewing B-pillar reinforcement

(4-door)

DANGER!

Observe safety notes!
Welding, parting using spark generating machines/tools or tin‐

ning in foam treated areas creates gases which are hazardous

to health and environment. Therefore, refrain from using these

processes.

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions
• Outer B-pillar already removed
• Side member already removed

Body Repairs - Edition 06.2010

146

     Rep. gr.51 - Body - centre

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1 - Upper parting cut

Note

2 - Bonded section
3 - Moulded foam element

Note

4 - Side member rear rein‐

forcement (belongs to inner

side panel)
5 - Front side member rein‐

forcement
6 - B-pillar reinforcement

Note

10.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

10. Renewing B-pillar reinforcement    

147

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10.2

Removing

Note

When making parting cut -1- ensure that the inner lying roof member reinforcement are not damaged.

– Make parting cut -1- in roof joint as shown. First a part of the

outer roof frame must be cut out when the outer B-pillar is cut

out, as shown, and replaced.

– Drill out weld points as shown.

Body Repairs - Edition 06.2010

148

     Rep. gr.51 - Body - centre

 

 

 

 

 

 

 

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