Volkswagen Golf / Golf Plus. Manual - part 118

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  116  117  118  119   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 118

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

RO: 50 72 55 02

6

Renewing upper wheel housing lon‐

gitudinal member - partial renewal

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs ;

Safety instructions

1 - Longitudinal member for

upper wheel housing
2 - Wheel housing
3 - Longitudinal member

6.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-

Body Repairs - Edition 06.2010

6. Renewing upper wheel housing longitudinal member - partial renewal    

53

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

6.2

Removing

– Make parting cut on outer longitudinal member as shown.
Dimension -a- = 170 mm
– Separate original joint.
– Make parting cut on inner longitudinal member.

– Separate original joint.

– Remove remaining material.

6.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 53

 .

6.3.1

Preparing new part

Replacement part
♦ Upper inner wheel housing longitudinal member

Body Repairs - Edition 06.2010

54

     Rep. gr.50 - Body - front

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

♦ Upper outer wheel housing longitudinal member
♦ 2K body adhesive -D 180 KD3 A2-
– Transfer parting cuts to new parts and cut out.

6.3.2

Welding in

– Adapt upper inner longitudinal member for wheel housing with

vehicle positioned on alignment bracket set and fix in place.

– Check fit with bolt-on parts.
– Weld in upper inner longitudinal member for wheel housing,

RP plug weld seam.

– Weld parting cut, SG stepped weld seam.
– Apply 2K body adhesive -D 180 KD3 A2- to area of factory

applied bonded joint.

Note

New part must be welded-in within 90 minutes or adhesion prop‐

erties of adhesive will be impaired.

– Removing and installing upper outer longitudinal member for

wheel housing

– Weld in upper outer longitudinal member for wheel housing,

RP plug weld seam.

– Weld parting cut, SG stepped weld seam.

Body Repairs - Edition 06.2010

6. Renewing upper wheel housing longitudinal member - partial renewal    

55

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

RO: 50 75 55 50

7

Renewing front wheel housing

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs

7.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-
♦ Welding unit (inverter) -VAS 6249-

Body Repairs - Edition 06.2010

56

     Rep. gr.50 - Body - front

 

 

 

 

 

 

 

Content   ..  116  117  118  119   ..