Volkswagen Golf / Golf Plus. Manual - part 117

 

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Volkswagen Golf / Golf Plus. Manual - part 117

 

 

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– Weld in bumper bracket, SG continuous weld seam.

– Weld in bumper bracket, SG continuous weld seam.

Body Repairs - Edition 06.2010

4. Renewing front bumper bracket    

49

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RO: 50 72 55 00

5

Renewing upper wheel housing lon‐

gitudinal member

WARNING

Observe safety notes!

⇒ General Information; Body Repairs, General Body Repairs

1 - Longitudinal member for

upper wheel housing
2 - Wheel housing
3 - Longitudinal member

5.1

Tools

Special tools and workshop equipment required
♦ Welding unit (inverter) -VAS 6237-
♦ Welding unit (inverter) -VAS 6237 L-
♦ Welding unit (inverter) -VAS 6238-
♦ Welding unit (inverter) accessory package -VAS 6238/1-
♦ Welding unit (inverter) -VAS 6239-

Body Repairs - Edition 06.2010

50

     Rep. gr.50 - Body - front

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♦ Welding unit (inverter) -VAS 6249-

5.2

Removing

– Separate original joint.

– Separate original joint.

– Removing remaining material.

5.3

Installing

Note

The use of different types and different thicknesses of steel re‐

quires that one of the welding units (inverter) listed under Tools

must be used for proper spot welding 

⇒ page 50

 .

5.3.1

Preparing new part

Replacement part
♦ Upper inner wheel housing longitudinal member
♦ Upper outer wheel housing longitudinal member
♦ 2K body adhesive -D 180 KD3 A2-
– Drill holes for SG plug weld seam.

Body Repairs - Edition 06.2010

5. Renewing upper wheel housing longitudinal member    

51

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5.3.2

Welding in

– Adapt new part with vehicle positioned on alignment bracket

set and fix in place.

– Check fit with bolt-on parts.
– Weld in upper inner longitudinal member for wheel housing,

SG plug weld seam.

– Apply 2K body adhesive -D 180 KD3 A2- to area of factory

applied bonded joint.

Note

New part must be welded-in within 90 minutes or adhesion prop‐

erties of adhesive will be impaired.

– Weld in upper outer wheel housing longitudinal member, SG

plug weld seam and RP spot weld seam.

Body Repairs - Edition 06.2010

52

     Rep. gr.50 - Body - front

 

 

 

 

 

 

 

Content   ..  115  116  117  118   ..