Volkswagen Golf / Golf Plus. Manual - part 92

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  90  91  92  93   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 92

 

 

generation) up to model year 2008

Note

There are no 2nd generation steering boxes available as spare parts.

If the steering box has to be replaced, a new 3rd generation steering box will have to be fitted.

In addition, the electrical wiring harness from the E-box to the steering box will then also have to be renewed.

This is included with the order for the new steering box via the ⇒  Electronic parts catalogue“ETKA” .

The electrical wiring harness will be delivered with the cable for the service interval display.

In vehicles without a service interval display, the unused 3-pin connector must be sealed by a flat contact

housing with connector position assurance -1J0 973 803- ⇒  Electronic parts catalogue“ETKA” .

1 - Universal joint
2 - Bolt

❑ M8 x 35
❑ 30 Nm
❑ Always renew after re‐

moving

3 - Wiring
4 - Shield
5 - Torx bolt

❑ 6 Nm
❑ Self-locking

6 - Clamp

❑ Always renew after re‐

moving

7 - Rubber mounting
8 - Power steering box

❑ With power steering

control unit -J500-

❑ With electromechanical

power steering motor -

V187-

❑ With steering torque

sender -G269-

❑ Can be checked in gui‐

ded fault finding of the

vehicle diagnosis, test‐

ing and information sys‐

tem -VAS 5051B-

❑ Removing and installing

⇒ page 374

❑ Observe notes

⇒ page 365

 .

9 - Connecting piece
10 - Wheel bearing housing
11 - Nut

❑ M12 x 1.5
❑ 50 Nm

6. Electromechanical steering box up to model year 2008    

365

 

❑ M10 x 70
❑ 50 Nm + 90° further
❑ Always renew after removing

6.3

Removing and installing steering box, left-hand drive (1st and 2nd genera‐

tions) up to model year 2008

Special tools and workshop

equipment required
♦ Torque wrench -V.A.G

1331-

♦ Torque wrench -V.A.G

1332-

♦ Engine and gearbox jack -

V.A.G 1383 A-

♦ Ball joint puller -3287 A-

366

     Rep. Gr.48 - Steering

 

There are no 2nd generation steering boxes available as spare

parts.

If the steering box has to be replaced, a new 3rd generation

steering box will have to be fitted.

In addition, the electrical wiring harness from the E-box to the

steering box will then also have to be renewed. This is included

with the order for the new steering box via the ⇒  Electronic

parts catalogue“ETKA” .

The electrical wiring harness will be delivered with the cable

for the service interval display.

In vehicles without a service interval display, the unused 3-pin

connector must be sealed by a flat contact housing with con‐

nector position assurance -1J0 973 803- ⇒  Electronic parts

catalogue“ETKA” .

– Disconnect battery. ⇒  Rep. Gr.  27 ; Battery; Disconnecting

and reconnecting battery.

– Remove footwell trim by removing nuts -arrows-.

– Remove bolt -1- and pull universal joint -2- off steering box.
– Remove front wheels.
– Loosen nut on track rod ball joint but do not remove complete‐

ly.

Caution

Leave nut screwed on a few turns to protect thread on pin.

6. Electromechanical steering box up to model year 2008    

367

 

– Remove lower noise insulation ⇒  Rep. Gr.  50 ; Assembly

overview - noise insulation .

– Disconnect pendulum support from gearbox by removing bolts

-14-.

– Remove exhaust system retainer on subframe.

– Remove bolts -arrows- on heat shield.
– Remove heat shield from subframe.

368

     Rep. Gr.48 - Steering

 

 

 

 

 

 

 

 

Content   ..  90  91  92  93   ..