Volkswagen Golf / Golf Plus. Manual - part 91

 

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Volkswagen Golf / Golf Plus. Manual - part 91

 

 

exterior; Rep. Gr.  50 ; Assembly overview - plenum chamber

bulkhead .

– Remove bolt -arrow- in plenum chamber.
– Remove steering column 

⇒ page 351

 .

– Remove bolt -1-.
– Remove strut -2-.
Installing

– Secure strut to body by tightening bolt -arrow-.

5. Steering column, Golf Plus, CrossGolf    

361

 

 .

– Install plenum chamber bulkhead ⇒  General body repairs,

exterior; Rep. Gr.  50 ; Assembly overview - plenum chamber

bulkhead .

– Perform basic settings for steering angle sensor -G85- using

vehicle diagnosis, testing and information system -VAS

5051B- .

Specified torques

Component

Specified torque

Strut to mounting bracket

20 Nm

Strut to body

20 Nm

362

     Rep. Gr.48 - Steering

 

model year 2008

6.1

Assembly overview - electromechanical steering box, left-hand drive (1st

and 2nd generations) up to model year 2008

Note

There are no 2nd generation steering boxes available as spare parts.

If the steering box has to be replaced, a new 3rd generation steering box will have to be fitted.

In addition, the electrical wiring harness from the E-box to the steering box will then also have to be renewed.

This is included with the order for the new steering box via the ⇒  Electronic parts catalogue“ETKA” .

The electrical wiring harness will be delivered with the cable for the service interval display.

In vehicles without a service interval display, the unused 3-pin connector must be sealed by a flat contact

housing with connector position assurance -1J0 973 803- ⇒  Electronic parts catalogue“ETKA” .

1 - Universal joint
2 - Hexagon bolt

❑ 30 Nm
❑ Always renew after re‐

moving

3 - Wiring
4 - Power steering box

❑ With power steering

control unit -J500-

❑ With electromechanical

power steering motor -

V187-

❑ With steering moment

sender -G269-

❑ Can be checked using

guided fault finding with

the vehicle diagnosis,

testing and information

system -VAS 5051/-

❑ Exchanging 1st genera‐

tion steering box for 2nd

generation steering box

⇒ page 400

❑ Removing and installing

⇒ page 366

❑ Observe notes

⇒ page 363

 .

5 - Wheel bearing housing
6 - Nut

❑ M12 x 1.5
❑ 20 Nm + 90° further
❑ Self-locking
❑ Always renew after re‐

moving

6. Electromechanical steering box up to model year 2008    

363

 

9 - Shield
10 - Bolt

❑ 6 Nm
❑ Self-locking

364

     Rep. Gr.48 - Steering

 

 

 

 

 

 

 

 

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