Volkswagen Golf / Golf Plus. Manual - part 25

 

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Volkswagen Golf / Golf Plus. Manual - part 25

 

 

joint

1 - Outer constant velocity joint

❑ Renew only as com‐

plete unit

❑ Removing 

⇒ page 101

❑ Installing: drive onto

shaft to stop using a

plastic mallet

❑ Checking 

⇒ page 103

2 - Bolt

❑ M16 x 1.5 x 80
❑ Hexagon bolt, 200 Nm

and turn +180° further

❑ 12-point bolt, 70 Nm +

90° further

❑ Always renew after re‐

moving

When bolt is loosened or tight‐

ened, vehicle must not be

standing on its wheels

3 - Right drive shaft
4 - Hose clip

❑ Always renew after re‐

moving

❑ Tightening 

⇒ page 103

5 - Boot

❑ Check for splits and

chafing

❑ Material: Hytrel (poly‐

ester elastomer)

6 - Hose clip

❑ Always renew after re‐

moving

❑ Tightening 

⇒ page 103

7 - Dished spring

❑ Installation position 

⇒ page 101

8 - Thrust washer

❑ Installation position 

⇒ page 101

9 - Retaining ring

❑ Always renew after removing
❑ Insert in groove in shaft

10 - Boot for constant velocity joint

❑ Material: Hytrel (polyester elastomer)
❑ Without breather hole
❑ Check for splits and chafing
❑ Drive off constant velocity joint with a drift
❑ Coat sealing surface with D 454 300 A2 before installing constant velocity joint

8. Assembly overview - drive shaft with VL90 or VL100 constant velocity joint    

97

 

⇒ page 103

12 - Left drive shaft
13 - Locking plate

❑ Renew each time after removing

14 - Multi-point socket head bolt

❑ Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque.

M8 bolt: 40 Nm

M10 bolt: 70 Nm

❑ Always renew bolts after removing

15 - Retaining ring

❑ Remove and install with -VW 161- A.

16 - Seal

❑ Adhesive surface on constant velocity joint must be free of oil and grease!

17 - Inner constant velocity joint

❑ Renew only as complete unit
❑ Pressing off 

⇒ page 102

❑ Pressing on 

⇒ page 102

❑ Checking 

⇒ page 104

18 - Dished spring

❑ Installation position 

⇒ page 102

98

     Rep. Gr.40 - Front suspension

 

locity joint

Special tools and workshop

equipment required
♦ Thrust plate -VW 401-
♦ Thrust plate -VW 402-
♦ Press tool -VW 408 A-
♦ Press tool -VW 411-
♦ Tube -VW 416 B-
♦ Thrust plate -VW 447 H-

8. Assembly overview - drive shaft with VL90 or VL100 constant velocity joint    

99

 

♦ Torque wrench -V.A.G

1332-

♦ Special pliers -V.A.G 1682-
♦ Assembly tool -T10065-

♦ Multi-purpose tool -VW 771-

100

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

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