Volkswagen Golf / Golf Plus. Manual - part 8

 

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Volkswagen Golf / Golf Plus. Manual - part 8

 

 

Note

Flattened side of thrust piece -3372/1- must face towards in‐

sert -A- of traverse -T10244- because otherwise insert may be

damaged.

Tube -T10244/3- has a larger and a smaller internal diameter.

The subframe must lie against the large internal diameter of

tube -T10244/3-.

Pressing in bonded rubber bush

– Bolt bonded rubber bushes together using original bolt, mak‐

ing sure that both notches -arrows- line up precisely.

– Insert assembled bonded rubber bushes with bolt head down‐

wards into tube -T10214/2- .

1 - Thrust piece -T10214/3-
2 - Bonded rubber bush
3 - Tube -T10214/2-
4 - Tube -T10214/1-
5 - Thrust plate -VW 401-
6 - Thrust plate -VW 402-

3. Subframe, anti-roll bar, suspension link    

29

 

Dimension -a- = 2 - 3 mm.

– Align tube -T10214/2- with pressed-in bonded rubber bushes

on subframe. Corners of inner core should be parallel to edge

of assembly tool -T10244- .

The distance -a- must be identical on the right and left to ensure

parallel installation.
– Position subframe against smaller internal diameter of tube

-T10244/3-.

– Press in bushes to stop and until a force of 20 kN is attained.
– Detach assembly tool -T10244- from subframe and check

pressed-in bonded rubber bushes for proper seating.

• It is permissible for the outer circumference -1- of the two bon‐

ded rubber bushes to project up to 2 mm over the edge in the

area of the opening for the pendulum support.

• The notches in the bonded rubber bushes must be centred in

the subframe opening.

• A gap -arrow- between the bonded rubber bushes is accept‐

able.

– Install subframe 

⇒ page 22

 .

30

     Rep. Gr.40 - Front suspension

 

Special tools and workshop equipment required
♦ Assembly tool -T10214-

♦ Assembly tool -T10244-

Pressing out bonded rubber bush
– Remove subframe 

⇒ page 21

 .

– Press out both bonded rubber bushes at the same time as

illustrated.

Note

Chamfer of thrust piece -T10214/3- must point up.

Tube -T10244/3- has a larger and a smaller internal diameter.

The subframe must lie against the larger internal diameter of

the tube -T10244/3-.

Pressing in bonded rubber bush

3. Subframe, anti-roll bar, suspension link    

31

 

– Insert assembled bonded rubber bushes with bolt head down‐

wards into tube -T10214/2- .

1 - Thrust piece -T10214/3-
2 - Bonded rubber bush
3 - Tube -T10214/2-
4 - Tube -T10214/1-
5 - Thrust plate -VW 401-
6 - Thrust plate -VW 402-

– Press in bonded rubber bushes -1- until dimension -a- is ob‐

tained.

Dimension -a- = 2 - 3 mm.

– Align tube -T10214/2- with pressed-in bonded rubber bushes

on subframe. Corners of inner core should be parallel to edge

of assembly tool -T10244- .

The distance -a- must be identical on the right and left to ensure

parallel installation.
– Position subframe against smaller internal diameter of tube

-T10244/3-.

32

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

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