Volkswagen Golf / Golf Plus. Manual - part 7

 

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Volkswagen Golf / Golf Plus. Manual - part 7

 

 

terior; Rep. Gr.  50 ; Overview - noise insulation .

– Separate connector for extended service intervals on oil sump.
– Detach exhaust system bracket from subframe.
– Detach coupling rods from anti-roll bar.

– Remove nuts -arrows-.
– Loosen nut on track rod ball joint but do not remove complete‐

ly.

Leave nut screwed on a few turns to protect thread on pin.

– Press track rod ball joint off wheel bearing housing using ball

joint splitter -3287A- and remove nut now.

3. Subframe, anti-roll bar, suspension link    

25

 

– Fix position of subframe with brackets. 

⇒ page 16

– Place engine and gearbox jack -V.A.G 1383 A- under sub‐

frame.

– Place a wooden block -1- or similar between V.A.G 1383 A

and subframe.

– Remove bolts -4 and 5- and lower subframe with brackets

slightly, observing electrical wires.

– Lower engine and gearbox jack -V.A.G 1383 A- slowly while

guiding out wiring harness for steering box.

26

     Rep. Gr.40 - Front suspension

 

Installing
Install in reverse order.
– Install noise insulation and tighten, specified torque ⇒  General

body repairs, exterior; Rep. Gr.  50 ; Assembly overview -

noise insulation .

Specified torques

Component

Specified torque

Subframe to body

♦ Use new bolts

70 Nm + 90°

Anti-roll bar to coupling rod

♦ Use new nut
♦ Counterhold on multi-point socket of joint pin

65 Nm

Track rod ball joint to wheel bearing housing

♦ Use new nut

20 Nm + 90°

Swivel joint to cast steel suspension link

♦ Use new nuts

60 Nm

Swivel joint to sheet steel or forged aluminium suspension

link

♦ Use new nuts

100 Nm

Universal joint to steering box

♦ Use new bolt

30 Nm

Exhaust system bracket to subframe

⇒  Engine; Rep. Gr.  26

Specified torques for pendulum support to gearbox

Caution

From model year 08, HeliCoil inserts are installed in the pen‐

dulum support connection in the 02Q gearboxes. Identification

⇒  Rep. Gr.  34 .
Use a bolt with hardness class 10.9 for this and all other gear‐

boxes.
If there is no HeliCoil insert in the 02Q gearbox, use bolts with

the strength class 8.8 and the corresponding torque setting.

Bolt

Specified torque

M10 x 35 strength class 8.8

♦ Use new bolt

40 Nm + 90° further

M10 x 35 strength class 10.9

♦ Use new bolt

50 Nm + 90° further

3. Subframe, anti-roll bar, suspension link    

27

 

M10 x 75 strength class 8.8

♦ Use new bolt

40 Nm + 90° further

M10 x 75 strength class 10.9

♦ Use new bolt

50 Nm + 90° further

3.9

Repairing subframe (front-wheel drive)

Special tools and workshop

equipment required
♦ Removal tool -3372-
♦ Assembly tool -T10214-
♦ Assembly tool -T10244-

Pressing out bonded rubber bush
– Remove subframe 

⇒ page 21

 .

– Attach assembly tool -T10244- to subframe.

28

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

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