Volkswagen Golf / Golf Plus. Manual - part 6

 

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Volkswagen Golf / Golf Plus. Manual - part 6

 

 

M10 x 75 strength class 8.8

♦ Use new bolt

40 Nm + 90° further

M10 x 75 strength class 10.9

♦ Use new bolt

50 Nm + 90° further

3.7

Removing and installing subframe with‐

out steering box

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1331-

♦ Torque wrench -V.A.G 1332-

Removing
– Remove lower noise insulation ⇒  General body repairs, ex‐

terior; Rep. Gr.  50 ; Overview - noise insulation .

– Remove wheels.
– Remove nuts -arrows-.
– Detach exhaust system bracket from subframe.
Vehicles with front-wheel drive

3. Subframe, anti-roll bar, suspension link    

21

 

-14-.

– Fix position of subframe 

⇒ page 16

 .

– Now unscrew bolts for:
♦ steering box -3- and -6-
♦ anti-roll bar -11- and -16-
♦ and subframe -4- and -5-.
Installing
Install in reverse order.
– Install noise insulation and tighten, specified torque ⇒  General

body repairs, exterior; Rep. Gr.  50 ; Assembly overview -

noise insulation .

Specified torques

Component

Specified torque

Subframe to body

♦ Use new bolts

70 Nm + 90°

Bracket to body

♦ Use new bolts

70 Nm + 90°

Anti-roll bar to subframe

♦ Use new bolts

20 Nm + 90°

Anti-roll bar to coupling rod

♦ Use new nut
♦ Counterhold on multi-point socket of joint pin

65 Nm

Shield to subframe

♦ Bolt M6 is self-locking

6 Nm

Swivel joint to cast steel suspension link

♦ Use new nuts

60 Nm

Swivel joint to sheet steel or forged aluminium suspension

link

♦ Use new nuts

100 Nm

22

     Rep. Gr.40 - Front suspension

 

Steering box to subframe

♦ Use new bolts
♦ Always renew clamp on 1st and 2nd generation steering

boxes

50 Nm + 90°

Exhaust system bracket to subframe

⇒  Engine; Rep. Gr.  26

Specified torques for pendulum support to gearbox

Caution

From model year 08, HeliCoil inserts are installed in the pen‐

dulum support connection in the 02Q gearboxes. Identification

⇒  Rep. Gr.  34 .
Use a bolt with hardness class 10.9 for this and all other gear‐

boxes.
If there is no HeliCoil insert in the 02Q gearbox, use bolts with

the strength class 8.8 and the corresponding torque setting.

Bolt

Specified torque

M10 x 35 strength class 8.8

♦ Use new bolt

40 Nm + 90° further

M10 x 35 strength class 10.9

♦ Use new bolt

50 Nm + 90° further

M10 x 75 strength class 8.8

♦ Use new bolt

40 Nm + 90° further

M10 x 75 strength class 10.9

♦ Use new bolt

50 Nm + 90° further

3.8

Removing and installing subframe with

steering box

Special tools and workshop equipment required
♦ Ball joint puller -3287 A-

3. Subframe, anti-roll bar, suspension link    

23

 

Gr.  27 ; Battery; Removing and installing battery .

– Disconnect cable -1- from electrics box.

– Disconnect earth cable -2-.
– Separate connection -3-.

– Thread wiring harness out of all retainers along longitudinal

member so that it can be removed together with the steering

harness.

24

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

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