Volkswagen Golf / Golf Plus. Manual - part 4

 

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Volkswagen Golf / Golf Plus. Manual - part 4

 

 

HeliCoil  inserts  are  in‐

stalled  in  the  pendulum

support  connection  in

the  02Q  gearboxes.

Identification ⇒  Rep. Gr. 

34 .
Use a bolt with hardness

class 10.9 for this and all

other gearboxes.
If there is no HeliCoil in‐

sert in the 02Q gearbox,

use  bolts  with  the

strength  class  8.8  and

the  corresponding  tor‐

que setting.

❑ Always renew after removing

23 - Bracket to pendulum support

❑ Not an individual part

24 - Pendulum support

❑ Bolt first to gearbox and then to subframe
❑ Various versions
❑ Allocation ⇒  Electronic parts catalogue “ETKA”

25 - Lower bonded rubber bush for pendulum support

❑ Pressing out and in for vehicles with front-wheel drive 

⇒ page 28

❑ Pressing out and in for vehicles with four-wheel drive 

⇒ page 31

26 - Shield

❑ For vehicles with front-wheel drive only

27 - Bolt

❑ 6 Nm
❑ Self-locking

28 - Subframe

❑ Various versions
❑ Removing and installing without steering box 

⇒ page 21

❑ Removing and installing with steering box 

⇒ page 23

❑ Allocation ⇒  Electronic parts catalogue “ETKA”

29 - Upper bonder rubber bush for pendulum support

❑ Pressing out and in for vehicles with front-wheel drive 

⇒ page 28

❑ Pressing out and in for vehicles with four-wheel drive 

⇒ page 31

30 - Bolt

❑ M12 x 1.5 x 110
❑ 70 Nm +180° further
❑ Always renew after removing
❑ Always tighten threaded connections in unladen position:

Golf 

⇒ page 6

Golf Plus, CrossGolf 

⇒ page 8

3. Subframe, anti-roll bar, suspension link    

13

 

32 - Anti-roll bar

❑ Various versions
❑ Allocation ⇒  Electronic parts catalogue “ETKA”
❑ Removing and installing 

⇒ page 51

3.2

Assembly overview - front left vehicle level sender -G78-

Note

The front left vehicle level sender -G78/- is only available as a replacement part complete with coupling rod

and upper and lower retaining plates.

Replace with subframe installed.

1 - Subframe
2 - Bolt

❑ M6 x 16
❑ 9 Nm

3 - Front left vehicle level send‐

er -G78- and front right vehicle

level sender -G289-

❑ Complete with attach‐

ments

❑ Lever -arrow- must face

outwards

❑ Removing and installing

⇒ page 15

❑ Following renewal, ba‐

sic settings for headlight

must be performed.

Basic setting of headlights ⇒ 

"Guided fault-finding" function

of vehicle diagnosis, testing

and information system

VAS 5051

4 - Suspension link
5 - Nut

❑ 9 Nm
❑ Self-locking
❑ Always renew after re‐

moving

14

     Rep. Gr.40 - Front suspension

 

level sender -G78-

Special tools and workshop equipment required
♦ Torque wrench -V.A.G 1410-

Removing

Note

To remove front left vehicle level sender -G78- , steering must be

turned to right lock to ensure clearance between suspension link

and anti-roll bar.

– Separate connector.
– Remove bolt and nut.
– Take out vehicle level sender.
Installing
Install in reverse order. Note the following points:

Note

Lever on vehicle level sender must face towards outside of

vehicle.

Thread of vehicle level sender must be screwed into front hole

in suspension link. Lug of bracket for vehicle level sender must

engage in rear hole in order to guarantee correct installation

position.

– Perform basic setting of headlights ⇒  "Guided fault-finding"

function of vehicle diagnostic, testing and information system

VAS 5051

Specified torques

Component

Specified torque

Bolt on subframe

9 Nm

Nut

♦ Use new nut

9 Nm

3. Subframe, anti-roll bar, suspension link    

15

 

Repairing the thread in captive nuts in the longitudinal member is

possible only under certain conditions ⇒ Body Repairs; Rep. Gr. 

50 .

3.5

Fixing position of subframe and brack‐

ets

Special tools and workshop equipment required
♦ Locating pins -T10096-

♦ Engine and gearbox jack -V.A.G 1383 A-

Installing locating pins -T10096-
To fix position of subframe with brackets, locating pins -T10096-

must be screwed one after the other into positions -1-, -8-, -9- and

-18-.

Note

The locating pins -T10096- may be tightened only to a maximum

of 20 Nm; otherwise the threads of the locating pins may be dam‐

aged.

– Replace mounting bracket securing bolts along both sides one

after the other with locating pins -T10096- and tighten them to

20 Nm.

16

     Rep. Gr.40 - Front suspension

 

 

 

 

 

 

 

 

 

 

 

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