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Toyota Corolla (2004+). Manual - part 121

76-16

EXTERIOR/INTERIOR TRIM

- LUGGAGE COMPARTMENT DOOR GARNISH

OUTSIDE

LUGGAGE COMPARTMENT DOOR GARNISH OUTSIDE

760I3-02

REPLACEMENT

HINT:

The installation procedures are the removal procedures in reverse order. However, only installation proce-

dures requiring additional information are included.

REMOVE LUGGAGE COMPARTMENT LOCK CYLINDER & KEY SET

(a) Remove the 2 nuts and luggage compartment lock cylinder.

REMOVE LUGGAGE COMPARTMENT DOOR

Clip

GARNISH OUTSIDE

(a) Remove the nut.

(b) Remove the 4 clips and garnish.

B58077

INSTALL SYMBOL EMBLEM

(a) Using white gasoline, clean the garnish installation surface.

(b) Using a heat light, heat the garnish and emblem to 20 to 30FC (68 to 86FF).

NOTICE:

Do not heat the garnish and emblem excessively.

(c)

Install the emblem with the 4 clips.

76-9

EXTERIOR/INTERIOR TRIM

- NAME PLATE

NAME PLATE

760HU-02

REPLACEMENT

Luggage Compartment Door Name Plate No. 1

Luggage Compartment Door Name Plate No. 2

16.5

(0.65)

83.4

(3.28)

15.4

(0.61)

14.8

(0.58)

End of R shape

Luggage Compartment Door Plate No. 4

End of R shape

13.6

(0.54)

End of R shape

14 (0.55)

20.3

(0.80)

15.8

(0.62)

mm (in.)

B59289

76-10

EXTERIOR/INTERIOR TRIM

- OUTSIDE MOULDING

OUT SIDE MOULDING

7610C-02

REPLACEMENT

HINT:

Use the same procedures for the RH side and LH side.

REMOVE OUTSIDE MOULDING

Protective

(a) Put protective tape around the moulding.

Tape

(b) Insert a piano wire between the vehicle body and mould-

ing.

(c)

Tie objects that can serve as handles (for example, wood-

en blocks) to all wire ends.

(d) Pull the piano wire and scrape off the double-sided tape

that holds the moulding to the vehicle body.

B57422

NOTICE:

If reusing the moulding, take care not to damage the

moulding.

Becareful not to damage the body.

(e) Remove the moulding.

INSTALL OUTSIDE MOULDING LH

(a) Using a heat light, heat the body.

Heating temperature: 40 to 60

_C (104 to 140 _F)

NOTICE:

Do not heat the body excessively.

(b) Remove the double-sided tape from the body.

(c)

Wipe off the stains with cleaner.

(d) Clean the moulding (if reusing).

(1)

Using a heat light, heat the body.

Heating temperature: 20 to 30

_C (68 to 86 _F)

NOTICE:

Do not heat the moulding excessively.

(2)

Remove the double-sided tape from the moulding.

(3)

Wipe off the stains with cleaner.

(4)

Apply new adhesive tape to the moulding as shown

in the illustration.

Double-sided Tape

B59015

76-11

EXTERIOR/INTERIOR TRIM

- OUTSIDE MOULDING

(e) Using a heat light, heat the body and moulding.

Heating temperature:

Item

Temperature

Body

40 to 60_C (104 to 140_F)

Moulding

20 to 30_C (68 to 86_F)

NOTICE:

Do not heat the body and moulding excessively.

(f)

Remove the peeling paper from the double-sided tape on

the moulding face.

NOTICE:

When the peeling paper is removed, take care that no dirt

or dust contaminates the adhesive.

(g) Affix the moulding to the body, as shown in the illustration.

NOTICE:

Do not apply excessive force onto the

moulding. Use

steady pressure with your thumbs.

2.6

(0.10)

1.5

(0.059)

26 (1.02)

66 (2.60)

300 (11.81)

190 (7.48)

223 (8.78)

233 (9.17)

240 (9.45)

mm (in.)

B59794

76-4

EXTERIOR/INTERIOR TRIM

- REAR BUMPER

REAR BUMPER

760HZ-02

COMPONENTS

Luggage Compartment Trim Cover Inner RH

Rear Bumper

Luggage Compartment

Side Seal LH

Trim Cover Inner LH

Spare Wheel

5.5 (56, 49 in. lbf)

Cover Assy

Rear Bumper

Side Seal RH

Rear Floor Finish Plate

Rear Bumper

Arm RH

36 (367, 27)

Rear Bumper Arm LH

36 (367, 27)

Rear Bumper

Reinforcement No. 1

36 (367, 27)

Rear Bumper

Reinforcement No. 2

Rear Bumper

Energy Absorber

Bumper Mounting Set

Bolt No. 1

Rear Bumper Cover

x 5

Retainer

w/ Rear Spoiler

x 5

Retainer

Rear No. 2 Spoiler Sub-assy

Rear No. 1 Spoiler Sub-assy

Nm (kgfcm, ftlbf)

: Specified torque

B58776

76-5

EXTERIOR/INTERIOR TRIM

- REAR BUMPER

760I7-02

REPLACEMENT

HINT:

Installation is in the reverse order of the removal. But the installation is indicated only when it has a point.

REMOVE SPARE WHEEL COVER ASSY

REMOVE REAR FLOOR FINISH PLATE

(a) Remove the 3 clips.

(b) Using a moulding remover, remove the rear floor finish

plate.

B59106

REMOVE LUGGAGE COMPARTMENT TRIM COVER

INNER LH

(a) Remove the 4 clips and the luggage compartment trim

cover.

(b) Employ the same manner described above to the other

side.

REMOVE LUGGAGE COMPARTMENT TRIM COVER

INNER RH

B59107

DISCONNECT REAR BUMPER SIDE SEAL LH

(a) Remove the clip and a part of the rear bumper side seal,

as shown in the illustration.

HINT:

Do not remove the lower side clip.

(b) Employ the same manner described above to the other

side.

DISCONNECT REAR BUMPER SIDE SEAL RH

B59109

REMOVE REAR BUMPER COVER

(a) Remove the 4 nuts.

B59108

76-6

EXTERIOR/INTERIOR TRIM

- REAR BUMPER

(b) Remove the 2 screws and 6 clips.

(c)

Disengage the hook, and remove the rear bumper cover.

Hook

B59110

REMOVE REAR BUMPER ENERGY ABSORBER

REMOVE REAR BUMPER REINFORCEMENT NO.2

(a)

Remove the rear bumper reinforcement No. 2 from the rear bumper energy absorber.

10.

REMOVE REAR NO.2 SPOILER SUB-ASSY (W/ REAR SPOILER)

(a)

Remove the 5 retainers, screw and the rear spoiler.

(b)

Employ the same manner described above to the other side.

11.

REMOVE REAR NO.1 SPOILER SUB-ASSY (W/ REAR SPOILER)

12.

REMOVE BUMPER MOULDING SET BOLT NO.1

13.

REMOVE REAR BUMPER REINFORCEMENT NO.1

(a)

Remove the 4 nuts and rear bumper reinforcement No. 1.

14.

REMOVE REAR BUMPER ARM LH

(a)

Remove the 3 bolts and rear bumper arm.

(b)

Employ the same manner described above to the other side.

15.

REMOVE REAR BUMPER ARM RH

16.

INSTALL REAR BUMPER ARM LH

(a)

Install the rear bumper arm with the 3 bolts.

Torque: 36 N m (367 kgf cm, 27 ft lbf)

(b)

Employ the same manner described above to the other side.

17.

INSTALL REAR BUMPER ARM RH

18.

INSTALL REAR BUMPER REINFORCEMENT NO.1

(a)

Install the rear bumper reinforcement No. 1 with the 4 nuts.

Torque: 36 N m (367 kgf cm, 27 ft lbf)

19.

INSTALL REAR BUMPER COVER

(a)

Install the rear bumper cover with the 2 screws, 8 clips and 4 nuts.

Torque: 5.5 N m (56 kgf cm, 49 in. lbf) for nuts

76-13

EXTERIOR/INTERIOR TRIM

- REAR DOOR BELT MOULDING ASSY LH

REAR DOOR BELT MOULDING ASSY LH

760I5-02

REPLACEMENT

HINT:

The installation procedures are the removal procedures in reverse order.

Use the same procedures for the RH side and LH side.

REMOVE REAR ARMREST ASSY LH (See page 75-20)

REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW)

(See page 75-20)

REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (W/O POWER WINDOW)

(See page 75-20)

REMOVE REAR DOOR TRIM BOARD SUB-ASSY LH (See page 75-20)

REMOVE REAR DOOR BELT MOULDING ASSY LH

(a) Put protective tape under the weatherstrip.

(b) Using a moulding remover, pry out the weatherstrip as

shown in the illustration.

HINT:

Tape the moulding remover tip before use.

Tape

Moulding Remover

B72677

76-7

EXTERIOR/INTERIOR TRIM

- REAR SPOILER

REAR SPOILER

760I1-02

REPLACEMENT

HINT:

Installation is in the reverse order of the removal. But the installation is indicated only when it has a point.

REMOVE LUGGAGE COMPARTMENT DOOR COVER

REMOVE REAR SPOILER

(a) Remove the 2 screws.

(b) Disconnect the wire harness connector.

(c)

Put protective tape.

(d) Using a heat light, heat the spoiler to 40 - 60_C (104 -

140_F).

(e) Tie both piano wire ends to a wooden block or a similar

object.

(f)

Scrape the spoiler protector off by pulling the piano wire

Protective Tape

as shown in the illustration.

NOTICE:

If reusing the rear spoiler, take care not to damage the

rear spoiler.

Clip

Do not damage the body and wire harness.

B59776

(g) Remove the 2 clips, wire harness grommet and rear spoil-

Clip

er.

REMOVE CENTER STOP LAMP ASSY

(a) Remove the 2 bolts and the center stop lamp assembly.

Clip

INSTALL REAR SPOILER

(a) Using a heat light, heat the body mounting surface to 40

- 60_C (104 - 140_F).

NOTICE:

B59775

Do not heat the body excessively.

(b) Remove the protective tape from the body.

(c)

Wipe off the stains with cleaner.

(d) Clean the rear spoiler (if reusing the rear spoiler).

(1)

Using a heat light, heat the rear spoiler to 40 - 60_C

(104 - 140_F).

NOTICE:

Do not heat the rear spoiler excessively.

(2)

Remove the rear spoiler protector from the rear

spoiler.

(3)

Wipe off the stains with cleaner.

76-8

EXTERIOR/INTERIOR TRIM

- REAR SPOILER

(4)

Install 4 new rear spoiler protectors to the rear spoil-

Rear Spoiler Protector RH

er as shown in the illustration.

Rear Spoiler Protector LH

Rear Spoiler Side Protector RH

Rear Spoiler Side Protector LH

B59774

76-17

EXTERIOR/INTERIOR TRIM

- ROOF DRIP SIDE FINISH MOULDING CENTER LH

ROOF DRIP SIDE FINISH MOULDING CENTER LH

760I2-02

REPLACEMENT

HINT:

Use the same procedures for the RH side and LH side.

The installation procedures are the removal procedures in reverse order. However, only installation

procedures requiring additional information are included.

REMOVE ROOF DRIP SIDE FINISH MOULDING

Clip

CENTER LH

(a) Apply protective tape onto the circumference of the

moulding for protection.

(b) Using a remover for the roof moulding, release the en-

gagements of the clips both in the front and rear ends of

the moulding. Then remove the moulding.

NOTICE:

Tape

B58072

Do not remove the clips.

If clips are damaged during removal or removed acci-

dentally, replace them.

INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP

NO.1

Front Side

NOTICE:

15 (0.59)

Step 2 should be performed only when replacing the clips.

(a) Remove the double-sided tape that remains on the

mounting surface of the body, and then clean the surface

with white gasoline.

(b) Using a heat light, heat the clip installation surfaces of the

body.

Heating temperature:

Rear Side

Item

Temperature

Body

40 to 60_C (104 to 140_F)

17 (0.67)

Moulding

20 to 30_C (68 to 86_F)

NOTICE:

Do not heat the body and moulding excessively.

(c)

Set new clips in the positions as shown in the illustration,

and press-fit those clips by hand to install them.

mm (in.)

HINT:

B59795

Clips for the roof drip side finish moulding are supply parts.

(d) After press-fitting the clips, wait at last 30 minutes. Then

install the moulding.

HINT:

Initial hardening time: 30 minutes

Prefect hardening time: 24 hours

76-18

EXTERIOR/INTERIOR TRIM

- ROOF HEADLINING ASSY

ROOF HEADLINING ASSY

760HV-02

COMPONENTS

Front Door Opening Trim RH

Center Pillar Garnish RH

Front Pillar Garnish RH

Rear Door Opening Trim RH

Roof Side Garnish Inner RH

Fixed Type Rear Seat

Rear Seat Side Cover RH

Package Tray

Trim Panel Assy

Rear Door Scuff Plate RH

Separated Type

Center Pillar Garnish

41.2 (420, 30)

Rear Seat

Room Partition Board RH

Lower RH

Front Door

Roof Side Garnish Inner LH

Scuff Plate RH

Rear Door Opening Trim LH

Sholder Anchor

Cover Cap

Center Pillar Garnish LH

41.2 (420, 30)

Room

Cowl Side Trim Board RH

Partition

Board LH

Front Pillar Garnish LH

Rear Seat

Front Door Opening Trim LH

Side Cover LH

Rear Door Scuff Plate LH

Center Pillar Garnish Lower LH

Room Partition Board LH

Front Door Scuff Plate LH

Cowl Side Trim Board LH

Nm (kgfcm ftlbf)

: Specified torque

B59264

76-19

EXTERIOR/INTERIOR TRIM

- ROOF HEADLINING ASSY

w/ Sliding Roof

Assist Grip Sub-assy

Roof Headlining Assy

RH Visor Assy

Assist Grip Sub-assy

Visor Holder

Assist Grip Sub-assy

LH Visor Assy

Sun Roof Opening Trim Moulding

Room Lamp Assy No.1

Lamp Lens and Cover

Lens Cover

Map Lamp Assy

B59298

76-20

EXTERIOR/INTERIOR TRIM

- ROOF HEADLINING ASSY

w/o Sliding Roof

Assist Grip Sub-assy

Roof Headlining Assy

RH Visor Assy

LH Visor Assy

Assist Grip Sub-assy

Visor Holder

Room lamp Assy No.1

Lens Cover

B59265

76-21

EXTERIOR/INTERIOR TRIM

- ROOF HEADLINING ASSY

760HW-02

REPLACEMENT

REMOVE FRONT DOOR SCUFF PLATE RH

(a) Using a screwdriver, remove the front door scuff plate RH.

HINT:

Tape the screwdriver tip before use.

REMOVE FRONT DOOR SCUFF PLATE LH

B59266

REMOVE REAR DOOR SCUFF PLATE RH

(a) Using a screwdriver, remove the rear door scuff plate RH.

HINT:

Tape the screwdriver tip before use.

(b) Employ the same manner described above to the other

side.

REMOVE REAR DOOR SCUFF PLATE LH

B59267

REMOVE COWL SIDE TRIM BOARD RH

(a) Remove the clip.

(b) Using a screwdriver, remove the cowl side trim board RH.

Clip

HINT:

Tape the screwdriver tip before use.

(c)

Employ the same manner described above to the other

side.

REMOVE COWL SIDE TRIM BOARD LH

B59268

REMOVE FRONT DOOR OPENING TRIM RH

REMOVE FRONT DOOR OPENING TRIM LH

REMOVE REAR DOOR OPENING TRIM RH

10.

REMOVE REAR DOOR OPENING TRIM LH

11. REMOVE CENTER PILLAR GARNISH LOWER RH

(a) Pull the center pillar garnish lower RH upward to remove

it.

(b) Employ the same manner described above to the other

side.

12. REMOVE CENTER PILLAR GARNISH LOWER LH

B50588

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