Content .. 116 117 118 119 ..

Toyota Corolla (2004+). Manual - part 118

74-5

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF SYSTEM

(b) With the sliding roof in the fully opened position, hold the

sliding roof switch in the ”CLOSE” side and check that the

sliding roof begins to close within 60 seconds.

If the operation is not as specified, replace the motor.

within

10 to 60

seconds

Front

I01306

INSPECT POWER MAIN RELAY

(a) Remove the power window relay from the instrument pan-

el J/B.

(b) Inspect the power window relay.

Standard:

Terminal No.

Condition

Specified condition

1  2

Constant

Continuity

Apply battery voltage

3  5

between

Continuity

B16200

terminals 1 and 2

If the result is not as specified, replace the relay.

74-2

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF SYSTEM

7405O-02

ON-VEHICLE INSPECTION

INSPECT SLIDING ROOF FUNCTION

(a) Check the slide opening operation (Manual).

(1)

Turn the ignition switch ON.

(2)

When keeping operating the sliding roof switch to the OPEN side, check that the roof glass will

slide and be fully opened.

(b) Check the slide closing operation (Manual).

(1)

Turn the ignition switch ON.

(2)

When keeping operating the slide roof switch to CLOSE side, check that the roof glass will slide

but stop halfway.

(3)

When operating the sliding roof switch to the CLOSE side again after the above operation, check

that the roof glass will slide again from the halfway position and be fully closed.

INSPECT SLIDING ROOF DRIVE GEAR

Wire Harness Side

(a) Disconnect the connector from the relay and switch, and

inspect the connector on the wire harness side, as shown

in the chart.

Terminal No.

Condition

Specified condition

4 - 5

Constant

Continuity

8 - Body ground

Constant

Continuity

No.1 limit switch OFF

6 - Body ground

No continuity

(Sliding roof closed)

I32734

No.1 limit switch ON

6 - Body ground

Continuity

(Sliding roof closed)

No.2 limit switch OFF

7 - Body ground

(Sliding roof tilted up open

No continuity

approx. 200 mm (7.87 in.))

No.2 limit switch ON

7 - Body ground

(Except for conditions

Continuity

mentioned above)

Ignition switch

2 - Body ground

* No voltage

LOCK or ACC

2 - Body ground

Ignition switch ON

Battery positive voltage

* Exceptions:

For 60 seconds after the ignition switch ON  OFF (ACC) or

until the driver or passenger door is opened after the ignition

switch ON  OFF (ACC).

If the result is not as specified, replace the relay.

74-1

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF SYSTEM

SLIDING ROOF SYSTEM

7405N-02

LOCATION

Sliding Roof Drive Gear Sub-Assy

(Include Sliding Roof Limit Switch)

Sliding Roof Switch Assy

Sliding Roof Housing

(Include Power Window Relay)

A65611

74-6

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF

SLIDING ROOF

7405R-02

COMPONENTS

Roof Drip Channel Rear

Sliding Roof Weatherstrip

Roof Wind Deflector

Panel Sub-assy

Sliding Roof Guide

Sliding Roof Glass

Block LH

Sub-assy

Sliding Roof Guide

Block RH

Sliding Roof Housing

Sunshade Trim Sub-assy

Sliding Roof Drive

4.0 (41, 35 in. lbf)

Gear Sub-assy

Drive Cable RH

Sunshade Trim

Stopper

5.4 (55, 47 in. lbf)

Sliding Roof

Drive Cable LH

Panel Stopper

Sunshade Trim Stopper

5.0 (51, 44 in. lbf)

Sliding Roof

Nm (kgfcm, ftlbf)

: Specified torque

Rail Sub-assy

A65604

74-7

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF

74061-02

OVERHAUL

REMOVE ROOF HEADLINING ASSY (See page 76-21)

REMOVE SLIDING ROOF GLASS SUB-ASSY

(a) Using a torx wrench (T25), remove the 4 screws the sliding roof glass.

(b) Pull the glass upward to remove it.

REMOVE SLIDING ROOF WEATHERSTRIP

REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSY

NOTICE:

Remove the drive gear with the sliding roof fully closed.

(a) Disconnect the connector.

(b) Remove the 3 bolts and drive gear.

A65605

(c)

Remove the screw and cam plate cover.

Point Marks

(d) Turn the drive gear to align the point marks, as shown in

the illustration.

(e) Install the cam plate cover and screw.

NOTICE:

At the time of installation, if the sliding roof position and

drive gear fully closed position are not aligned, the sliding

roof does not operate normally.

A65606

74-8

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF

REMOVE SLIDING ROOF HOUSING ASSY

(a) Disconnect the 4 drain hoses from the housing.

(b) Remove the 8 bolts and 4 brackets.

(c)

Remove the 6 nuts and housing.

H19843

REMOVE SLIDING ROOF PANEL STOPPER

(a) Remove the 2 screws and 2 stoppers.

A66135

REMOVE SUNSHADE TRIM SUB-ASSY

(a) Remove the 2 screws and 2 stoppers.

(b) Sliding the sunshade trim backward, remove it.

H19844

74-9

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF

REMOVE ROOF DRIP CHANNEL REAR

(a) Remove the roof drip channel rear as shown in the il-

lustration.

H19928

REMOVE SLIDING ROOF DRIVE CABLE LH

(a) Sliding the drive cable backward, remove it.

10. REMOVE SLIDING ROOF DRIVE CABLE RH

(a) Sliding the drive cable backward, remove it.

A66136

11. REMOVE ROOF WIND DEFLECTOR PANEL SUB-ASSY

(a) Remove the 2 screws and roof wind deflector panel.

12. REMOVE SLIDING ROOF GUIDE BLOCK LH

(a) Remove the 2 screws and guide block.

13. REMOVE SLIDING ROOF GUIDE BLOCK RH

(a) Remove the 2 screws and guide block.

H19845

14. REMOVE SLIDE ROOF RAIL SUB-ASSY

(a) Remove the 6 screws and sliding roof housing.

Rear Side

Front Side

A66137

15. INSTALL SLIDE ROOF RAIL SUB-ASSY

(a) Install the sliding roof housing with the 6 screws.

74-10

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF

16. INSTALL SLIDING ROOF GUIDE BLOCK LH

(a) Install the guide block with the 2 screws.

17. INSTALL SLIDING ROOF GUIDE BLOCK RH

(a) Install the guide block with the 2 screws.

H19845

18. INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSY

(a) Install the roof deflector panel with the 2 screws.

19. INSTALL SLIDING ROOF DRIVE CABLE LH

(a) Sliding the drive cable forward, install it.

20. INSTALL SLIDING ROOF DRIVE CABLE RH

(a) Sliding the drive cable forward, install it.

A66138

21. INSTALL ROOF DRIP CHANNEL REAR

(a) Install the roof drip channel rear, as shown in the illustra-

tion.

H42061

22. INSTALL SUNSHADE TRIM SUB-ASSY

(a) Install the 2 stopper with the 2 screws.

H19844

74-11

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF

23. INSTALL SLIDING ROOF PANEL STOPPER

(a) Install the 2 stoppers with the 2 screws.

A66135

24. INSTALL SLIDING ROOF HOUSING ASSY

(a) Install the housing with the 6 nuts.

Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

(b) Install the 4 brackets with the 8 bolts.

Torque: 5.0 N·m (51 kgf·cm, 44 in.·lbf)

(c)

Connect the 4 drain hoses to the housing.

25.

INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSY

(a)

Install the drive gear with the 3 bolts.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

(b)

Connect the connector.

26.

INSTALL SLIDING ROOF WEATHERSTRIP

27.

INSTALL SLIDING ROOF GLASS SUB-ASSY

Torque: 4.0 N m(41 kgf cm, 35 in. lbf)

A65605

(a)

Check the difference in level between the sliding roof

weatherstrip and roof panel.

Standard:

Difference Level

Difference in level

Specification

(a)

(b)

(a)

Place (a)

0 + 1.5 mm (0

0.059 in.)

0 + 1.5 mm (0 + 0.059 in.)

Place (b)

0 - 1.0 mm (0 - 0.039 in.)

H19895

28.

ADJUST SLIDING ROOF GLASS SUB-ASSY

(a)

Using a torx wrench (T25), loosen the sliding roof glass

installation screws.

(b)

Adjust the sliding roof glass forward and backward.

H00435

74-12

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF

(c)

When the front or rear alignment is not correct, remove

the drive gear and sliding roof glass, then adjust the drive

rail.

NOTICE:

Remove the drive gear with the sliding roof fully closed.

BO3396

(d) Adjust the roof rail by sliding the cable forward or back-

ward to align the 2 marks, as shown in the illustration.

(e) Install the drive gear and sliding roof glass.

Marks

H00433

29. INSPECT FOR LEAK

(a) Adjusting the sliding roof, check there is no water leak.

(b) In case of water leak, readjust the sliding roof.

30. INSTALL ROOF HEADLINING ASSY (See page

76-21)

74-3

SLIDING ROOF/CONVERTIBLE

- SLIDING ROOF SYSTEM

7405P-02

PROBLEM SYMPTOMS TABLE

Symptom

Suspected Area

See page

1. POWER fuse

2. GAUGE fuse

3. IG1 relay

Sliding roof system does not operate

4. Sliding roof motor switch

74-4

5. Sliding roof dive gear

74-4

6. Faulty sliding of sliding roof

7. Wire harness

1. Sliding roof motor switch

74-4

Sliding roof system stops operation halfway

2. Sliding roof dive gear

74-4

(Foreign material, such as a stone, is trapped in motor assembly)

3. IG1 relay

4. Wire harness

75-5

ENGINE HOOD/DOOR

- FRONT DOOR

750DE-02

ADJUSTMENT

HINT:

In the RH side, work in the same procedure as in the LH

side.

Since the centering bolt is used as a door side hinge bolt,

the door hinge cannot be adjusted with it on. Substitute

the bolt with washer for the centering bolt.

Centering Bolt

Standard Bolt

N03433

INSPECT FRONT DOOR PANEL SUB-ASSY LH

(a) Check that the clearance is within the standard value.

160 (6.30)

D - D

A: 5.0 (0.197)

1.5

(0.059)

B: 5.5 (0.217)

1.5

(0.059)

C: 5.7 (0.224)

1.5

(0.059)

mm (in.)

B59010

ADJUST FRONT DOOR PANEL SUB-ASSY LH

Body Side

(a) Using SST, adjust the door by loosening the body side

hinge bolts.

SST

09812-00010

Torque: 26 N m (265 kgf cm, 19 ft lbf)

B59406

75-6

ENGINE HOOD/DOOR

- FRONT DOOR

(b) Adjust the door by loosening the door side hinge bolts.

Door Side

Torque: 26 N m (265 kgf cm, 19 ft lbf)

B59407

(c)

Adjust the striker position by slightly loosening the striker

mounting screws, and hitting the striker with a plastic

hammer.

(d) Tighten the striker mounting screws again.

Torque: 23 N m (235 kgf cm, 17 ft lbf)

B50234

75-3

ENGINE HOOD/DOOR

- FRONT DOOR

FRONT DOOR

750DC-02

COMPONENTS

Front Door Outside Handle Cover LH

Front Door Handle Assy Outside LH

Front Door

Front Door Glass Sub-assy LH

Outside Handle

Frame Sub-assy LH

Pad

4.0 (41, 35 in.·lbf)

8.0 (82, 71 in.·lbf)

Front Door

Glass Run LH

Outer Rear View Mirror Assy LH

8.0 (82, 71 in.·lbf)

6.2 (63, 55 in.·lbf)

Front Door Lower Frame Bracket Garnish LH

Front Door Frame Sub-assy Rear Lower LH

w/ Front No. 2 Speaker Assy

Front Door Belt Moulding Assy LH

Front Door Weatherstrip LH

Front No.2

Speaker Assy

8.0 (82, 71 in.·lbf)

Door Hinge

26 (265, 19)

Hole Plug

5.5 (56, 49 in.·lbf)

Door Check

Front No.1

Speaker Assy

26 (265, 19)

30 (306, 22)

_ Rivet

Door Hinge

N·m (kgf·cm, ft·lbf)

: Specified torque

_ Non-reusable Part

B59005

75-4

ENGINE HOOD/DOOR

- FRONT DOOR

w/ Power Door Lock

w/ Power Window

5.0 (51, 44 in.·lbf)

8.0 (82, 71 in.·lbf)

5.4 (55, 48 in.·lbf)

Front Door Lock Assy LH

Door Lock Wire Harness Packing

Power Window Regulator Motor Assy LH

w/o Power Door Lock

Front Door Inside Panel Plate LH

5.0 (51, 44 in.·lbf)

Front Door Window Regulator Sub-assy LH

Front Door Service Hole Cover LH

w/ Power Window

8.0 (82, 71 in.·lbf)

Front Door Inside

Handle Sub-assy LH

Front Door Armrest

Base Panel

Power Window

Regulator Master

Switch

Front Armrest Assy LH

w/o Power Window

Front Door

Armrest

Base Panel

Door

Lock Switch

Front Door Trim Board Sub-assy LH

Front Armrest Base

Plate

Panel Upper LH

Snap Ring

N·m (kgf·cm, ft·lbf)

: Specified torque

Front Door Window Regulator Handle Assy

_ Non-reusable part

F Precoated Part

B59004

Content .. 116 117 118 119 ..