Toyota Corolla (2004+). Manual

40-38

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT ASSY (ATM)

20. REMOVE SHIFT LEVER INSERT NO.1

21. INSTALL SHIFT LEVER INSERT NO.1

22. INSTALL SHIFT LOCK CONTROL UNIT ASSY

(a) Install the shift lock control unit assy and toggle lever sup-

port pin.

NOTICE:

Work so as not to damage the stopper position.

Stopper

C95343

23. INSTALL SHIFT LOCK RELEASE BUTTON

(a) Apply MP grease on the shift lock release spring and shift

lock release button.

(b) Install the shift lock release button and shift lock release

spring to the position indicator housing lower.

HINT:

Fit the claws securely.

C95344

24. INSTALL POSITION INDICATOR HOUSING LOWER

(a) Install the position indicator housing lower.

HINT:

Fit the claws securely.

C95341

25. INSTALL POSITION INDICATOR SLIDE COVER

(a) Install the position indicator slide cover.

C95340

40-39

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT ASSY (ATM)

26. INSTALL CONTROL POSITION INDICATOR PLATE

(a) Install the position indicator plate to the position indicator

housing upper.

C93680

27. INSTALL POSITION INDICATOR HOUSING UPPER

(a) Install the position indicator housing upper.

HINT:

Fit the claws securely.

C93679

28. INSTALL SHIFT LOCK RELEASE BUTTON COVER

(a) Install the shift lock release button cover to the position in-

dicator housing upper.

C93678

29. INSTALL INDICATOR LAMP WIRE SUB-ASSY

(a) Install the bulb and cap to the indicator lamp wire sub-

assy.

(b) Install the indicator lamp wire sub-assy.

C93677

30. INSTALL SHIFT LEVER KNOB BUTTON

(a) Apply MP grease to the spring and shift lever knob button.

(b) Install the spring and shift lever knob button.

HINT:

Fit the claws securely.

C93676

40-40

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT ASSY (ATM)

31. INSTALL TRANSMISSION CONTROL SWITCH

(a) Insert the wire harness into the shift lever knob from the

part shown by the arrow, and install the transmission con-

trol switch to the shift lever knob.

HINT:

Fit the claws securely.

C95345

32. INSTALL FLOOR SHIFT SHIFT LEVER KNOB COVER

(a) Install the shift lever knob cover.

33. INSTALL FLOOR SHIFT SHIFT LEVER KNOB

SUB-ASSY

C93674

(a) Install the shift lever knob sub-assembly with the 2

screws.

HINT:

Coat the threads of screws with sealant.

Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE

242 or equivalent

NOTICE:

C93673

Make sure not to catch wire harness.

(b) Install the 2 terminals into the indicator lamp wire connec-

tor.

C95819

40-41

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT ASSY (ATM)

(c)

Install the wire harness and connector as shown in the il-

lustration.

C95346

34. INSTALL FLOOR SHIFT ASSY

(a) Install the floor shift assy with the 4 bolts.

Torque: 12 N m (122 kgf cm, 9 ft lbf)

HINT:

Tighten them in the order, A, B, C and D.

(b) Connect the 2 wire harness clamps to the shift lever plate.

(c)

Connect the 2 connector.

C93671

35. CONNECT FLOOR SHIFT CABLE TRANSMISSION

CONTROL SHIFT

(a) Install the control cable to the shift lever plate.

HINT:

Fit the claws securely.

C95820

(b) Install the cable end to the rod of the floor shift assy.

HINT:

Install it with the uneven surface facing upward.

C93669

40-42

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT ASSY (ATM)

36. CONNECT FLOOR SHIFT PARKING LOCK CABLE

ASSY

(a) Set the accessory tool.

(1)

Shift the shift lever to N position and turn the ignition

switch to ACC or ON.

(2)

Set the accessory tool to the shift lock control unit

assy as shown in the illustration.

Accessory tool parts No.: 33693-02010

Accessory tool

C95347

HINT:

Only in the case of reusing the shift lock control unit assy.

(b) Using a screwdriver, unlock the claw of the lock key of au-

Lock Key

tomatic adjustment parts.

D25385

(c)

Insert the slide cap into the through hole and install.

HINT:

Fit the claws securely.

C94298

(d) Insert the lever pin into the hole in the cable end.

HINT:

Fit the claws securely.

C93670

(e) Lock the lock key.

HINT:

At this time, the shift lever should be in N position and the igni-

tion key should be set to ACC or ON.

(f)

Remove the accessory tool.

Accessory tool parts No.: 33693-02010

C63997

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT CABLE TRANSMISSION CONTROL

40-45

SHIFT (ATM)

FLOOR SHIFT CABLE TRANSMISSION CONTROL

SHIFT (ATM)

400LT-01

REPLACEMENT

PRECAUTION (See page 60-1)

DISCONNECT BATTERY NEGATIVE TERMINAL

REMOVE PARKING BRAKE HOLE COVER SUB-ASSY (See page

71-10)

REMOVE CONSOLE PANEL UPPER (See page 71-10)

REMOVE CONSOLE BOX CARPET (See page 71-10)

REMOVE CONSOLE BOX SUB-ASSY REAR (See page 71-10)

REMOVE AIR BAG SENSOR ASSY CENTER (See page 60-38)

DISCONNECT OXYGEN SENSOR CONNECTOR

(a) Remove the foot rest.

(b) Pull up the floor carpet.

(c)

Disconnect the oxygen sensor connector.

REMOVE FLOOR PANEL BRACE FRONT

(a) Remove the 2 nuts and floor panel brace.

10. REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)

11. REMOVE FRONT FLOOR HEAT INSULATOR NO.1

(a) Remove the 3 nuts and heat insulator.

12. REMOVE AIR CLEANER CASE

13. REMOVE AIR CLEANER HOSE NO.1

14. REMOVE FLOOR SHIFT CABLE TRANSMISSION

CONTROL SHIFT

(a) Remove the nut from control shaft lever.

(b) Disconnect the control cable from the control shaft lever.

(c)

Remove the clip and disconnect the control cable from

the control cable bracket.

(d) Disconnect the control cable from the control cable sup-

port.

C96147

(e) Remove the 2 nuts.

C80196

40-46

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT CABLE TRANSMISSION CONTROL

SHIFT (ATM)

(f)

Remove the cable end from the rod of the floor shift as-

sembly.

C93669

(g) Using a screw driver, disconnect the control cable from

the shift lever plate.

C94276

(h) Remove the 2 bolts.

(i)

Pull out the control cable assy from the body.

(j)

Remove the retainer from the shift cable.

C80197

15. INSTALL FLOOR SHIFT CABLE TRANSMISSION

CONTROL SHIFT

(a) Install the retainer to the shift cable.

(b) Pull in the control cable assy to the body.

(c)

Install the 2 bolts.

Torque: 5.0 N m (50 kgf cm, 43 in. lbf)

C80197

(d) Install the control cable to the shift lever plate.

C94297

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT CABLE TRANSMISSION CONTROL

40-47

SHIFT (ATM)

(e) Install the cable end to the rod of the floor shift assy.

HINT:

Install it with the uneven surface facing upward.

C93669

(f)

Install the control cable and 2 nuts.

Torque: 12 N m (122 kgf cm, 9 ft lbf)

(g) Connect the control cable to the control cable support.

C80196

(h) Temporarily install the control cable to the control shaft le-

ver with the nut.

(i)

Install the control cable and clip to the bracket.

C96147

16. INSTALL AIR CLEANER CASE

17. INSTALL FRONT FLOOR HEAT INSULATOR NO.1

(a) Install the heat insulator with the 3 nuts.

Torque: 5.5 N m (56 kgf cm, 49 in. lbf)

18. INSTALL EXHAUST PIPE ASSY FRONT (See page 15-2)

19. INSTALL FLOOR PANEL BRACE FRONT

(a) Install the floor panel brace with the 2 nuts.

Torque: 29.6 N m (302 kgf cm, 22 ft lbf)

20. INSTALL OXYGEN SENSOR CONNECTOR

(a) Connect the oxygen sensor connector.

(b) Install the floor carpet and foot rest.

21. INSTALL AIR BAG SENSOR ASSY CENTER (See page

60-38)

22. ADJUST SHIFT LEVER POSITION (See page 40-44)

23. INSPECT SHIFT LEVER POSITION (See page 40-44)

24. INSPECT SRS WARNING LIGHT (See page 60-8)

40-48

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT PARKING LOCK CABLE ASSY (ATM)

FLOOR SHIFT PARKING LOCK CABLE ASSY (ATM)

400LU-02

REPLACEMENT

PRECAUTION (See page 60-1)

DISCONNECT BATTERY NEGATIVE TERMINAL

PLACE FRONT WHEELS FACING STRAIGHT AHEAD

REMOVE HORN BUTTON ASSY (See page 60-13)

REMOVE STEERING WHEEL ASSY

SST

09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

REMOVE STEERING COLUMN COVER (See page 50-8)

REMOVE CONSOLE PANEL UPPER (See page 71-10)

REMOVE PARKING BRAKE HOLE COVER SUB-ASSY (See page

71-10)

REMOVE CONSOLE BOX CARPET (See page 71-10)

10. REMOVE CONSOLE BOX SUB-ASSY REAR (See page 71-10)

11. REMOVE FLOOR SHIFT PARKING LOCK CABLE

ASSY

(a) Remove the cable end from the lever pin of the floor shift

assembly.

C93670

(b) Using a screwdriver, disconnect the parking lock cable

from the floor shift assembly.

C94278

(c)

Disconnect the cable clamp.

(d) Turn the ignition switch ACC or ON.

C88567

40-49

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT PARKING LOCK CABLE ASSY (ATM)

(e) Using a screwdriver, remove the cable from the upper

bracket.

HINT:

Before disconnecting the cable, keep in mind each of the physi-

cal relationship between the connector and wire harness or oth-

er cables.

C80202

12. INSTALL FLOOR SHIFT PARKING LOCK CABLE

ASSY

(a) Turn the ignition switch ACC or ON.

(b) Install the cable to the upper bracket.

HINT:

Connect the removed cable so that it will be the same physical

relationship you kept in mind before its disconnection.

C81293

(c)

Connect the cable clamp.

C88567

(d) Set the accessory tool.

(1)

Shift the shift lever to N position and turn the ignition

switch to ACC or ON.

(2)

Set the accessory tool to the shift lock control unit

assy as shown in the illustration.

Accessory tool parts No.: 33693-02010

Accessory tool

C95347

(e) Using a screwdriver, unlock the claw of the lock key of au-

Lock Key

tomatic adjustment part.

D25385

40-50

AUTOMATIC TRANSMISSION / TRANS

- FLOOR SHIFT PARKING LOCK CABLE ASSY (ATM)

(f)

Insert the slide cap into the through hole and install.

C94298

(g) Insert the lever pin into the hole in the cable end.

HINT:

Fit the claws securely.

C93670

(h) Lock the lock key.

HINT:

At this time, the shift lever should be in N position and the igni-

tion key should be set to ACC or ON.

(i)

Remove the accessory tool.

Accessory tool parts No.: 33693-02010

C63997

13. INSTALL STEERING WHEEL ASSY

14. INSPECT STEERING WHEEL CENTER POINT

15. INSTALL HORN BUTTON ASSY (See page 60-13)

16. INSPECT SRS WARNING LIGHT (See page 60-8)

17. CHECK KEY INTERLOCK OPERATION (See page 40-30)

40-2

AUTOMATIC TRANSMISSION / TRANS

- AUTOMATIC TRANSAXLE FLUID (ATM)

AUTOMATIC TRANSAXLE FLUID (ATM)

400LG-01

ON-VEHICLE INSPECTION

CHECK THE FLUID LEVEL

HINT:

Drive the vehicle so that the engine and transaxle are at normal

operating temperature.

Fluid temperature: 70 - 80

°C (158 - 176 °F)

(a) Park the vehicle on a level surface and set the parking

OK if hot

brake.

(b) With the engine idling and the brake pedal depressed,

Add if hot

shift the shift lever into all ranges from P to L position and

return to P position.

(c)

Pull out the dipstick and wipe it clean.

(d) Push it back fully into the pipe.

(e) Pull it out and check that the fluid level is in the HOT posi-

D25120

tion.

If there are leaks, it is necessary to repair or replace O-rings,

FIPGs, oil seals, plugs or other parts.

40-28

AUTOMATIC TRANSMISSION / TRANS

- FRONT DIFFERENTIAL OIL SEAL (ATM)

FRONT DIFFERENTIAL OIL SEAL (ATM)

400LP-02

REPLACEMENT

REMOVE FRONT WHEELS

REMOVE ENGINE UNDER COVER RH

REMOVE ENGINE UNDER COVER LH

DRAIN AUTOMATIC TRANSAXLE FLUID

(a) Remove the drain plug, gasket and drain ATF.

(b) Install a new gasket and drain plug.

Torque: 17.5 N m (178 kgf cm, 13 ft lbf)

REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30-6)

REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30-6)

REMOVE TRANSAXLE HOUSING OIL SEAL(RH)

SST

(a) Using SST, pull out the oil seal.

SST

09308-00010

D25133

REMOVE TRANSAXLE CASE OIL SEAL(LH)

SST

(a) Using SST, pull out the oil seal.

SST

09308-00010

Z02840

INSTALL TRANSAXLE HOUSING OIL SEAL(RH)

(a) Using SST and a hammer, drive in a new oil seal.

SST

09350-32014 (09351-32130, 09351-32150)

Oil seal drive in depth:

2.0

0.5 mm (0.079

0.020 in.)

(b) Coat the lip of the oil seal with MP grease.

D25134

40-29

AUTOMATIC TRANSMISSION / TRANS

- FRONT DIFFERENTIAL OIL SEAL (ATM)

10. INSTALL TRANSAXLE CASE OIL SEAL(LH)

(a) Using SST and a hammer, drive in a new oil seal.

SST

09350-32014 (09351-32111, 09351-32130)

Oil seal drive in depth:

5.3

0.5 mm (0.209

0.020 in.)

SST

(b) Coat the lip of the oil seal with MP grease.

Z02841

11. INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30-6)

12. INSTALL FRONT DRIVE SHAFT ASSY RH (See page 30-6)

13. INSTALL ENGINE UNDER COVER LH

14. INSTALL ENGINE UNDER COVER RH

15. INSTALL FRONT WHEELS

Torque: 103 N m (1050 kgf cm, 76 ft lbf)

16. ADD AUTOMATIC TRANSAXLE FLUID

17. INSPECT AUTOMATIC TRANSAXLE FLUID (See page 40-2)

18. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)

19. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) (See page

05-297)

Toyota Corolla (2004+). Manual - part 24