Content .. 20 21 22 23 ..

Toyota Corolla (2004+). Manual - part 22

33-11

PARKING BRAKE

- PARKING BRAKE CABLE ASSY NO.3

(b) Install the parking brake cable assy No.3 with the 4 bolts

and cable retainer.

Torque: 5.4 N m (55 kgf cm, 48 in. lbf)

F42654

(c)

Connect the skid control sensor wire harness clip to the

clamp.

14. INSTALL FUEL TANK PROTECTOR NO.1

(a) Install the fuel tank protector No.1 with the 5 nuts.

Torque: 5.5 N m (55 kgf cm, 48 in. lbf)

F42653

15. INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (See page

33-7)

16. INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (See page

33-7)

17. INSTALL EXHAUST PIPE ASSY FRONT (See page 15-2)

18. CONNECT PARKING BRAKE CABLE ASSY NO.3

(a) Connect the parking brake cable assy No.3 to the backing

plate with the bolt.

Torque: 7.8 N m (80 kgf cm, 69 in. lbf)

F42652

33-12

PARKING BRAKE

- PARKING BRAKE CABLE ASSY NO.3

19. APPLICATION HIGH TEMPERATURE GREASE (See page 32-31)

20. INSTALL REAR BRAKE SHOE (See page

32-31)

SST

09718-00010

21. INSTALL PARKING BRAKE SHOE STRUT SET LH (See page

32-31)

22. INSTALL FRONT BRAKE SHOE (See page 32-31)

SST

09718-00010

23. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page

32-31)

24. CHECK REAR DRUM BRAKE INSTALLATION (See page

32-31)

25. INSTALL REAR BRAKE DRUM SUB-ASSY

26. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page

32-31)

27. INSTALL REAR WHEEL

Torque: 103 N m (1,050 kgf cm, 76 ft lbf)

28. INSPECT PARKING BRAKE LEVER TRAVEL (See page

33-2)

29. ADJUST PARKING BRAKE LEVER TRAVEL (See page

33-2)

30. CHECK EXHAUST LEAKAGE

33-3

PARKING BRAKE

- PARKING BRAKE LEVER SUB-ASSY

PARKING BRAKE LEVER SUB-ASSY

3307D-01

COMPONENTS

A/T:

Console Box

Carpet

M/T:

Floor Shift Shift

Lever Knob Sub-assy

Console Panel Upper

Parking Brake

Hole Cover Sub-assy

A/T:

Console Box

Sub-assy Rear

Connector

Lock Nut

Parking Brake

5.0 (55, 44 in. lbf)

Lever Sub-assy

Adjusting Nut

12.5 (130, 9)

Screw

12.5 (130, 9)

Parking Brake

Switch Assy

Parking Brake

Switch Connector

Parking Brake

Cable No.1

Nm (kgfcm, ftlbf)

: Specified torque

F42667

33-4

PARKING BRAKE

- PARKING BRAKE LEVER SUB-ASSY

3307E-01

REPLACEMENT

REMOVE CONSOLE BOX SUB-ASSY REAR (See page 71-10)

REMOVE PARKING BRAKE LEVER SUB-ASSY

(a) Disconnect the parking brake switch connector from the

parking brake switch.

(b) Remove the lock nut and adjusting nut from the parking

brake cable assy No.1.

F41837

(c)

Remove the 2 bolts.

F41838

(d) Using a screwdriver, raise the pick on the parking brake

lever, and remove the parking brake cable assy No.1 from

the parking brake lever.

(e) Remove the parking brake lever from the body.

F42264

REMOVE PARKING BRAKE SWITCH ASSY

(a) Remove the screw and parking brake switch assy.

F41840

33-5

PARKING BRAKE

- PARKING BRAKE LEVER SUB-ASSY

INSTALL PARKING BRAKE SWITCH ASSY

(a) Install the parking brake switch to the parking brake lever

sub-assy with the screw.

F41840

INSTALL PARKING BRAKE LEVER SUB-ASSY

(a) Install the parking brake cable assy No.1 to the parking

brake lever, temporarily tighten the adjusting nut and lock

nut.

(b) Using a screwdriver, fix the parking brake cable No.1 to

the pick.

F41841

(c)

Install the parking brake lever with the 2 bolts.

Torque: 12.5 N m (130 kgf cm, 9 ft lbf)

F41838

(d) Connect the parking brake switch connector to the park-

ing brake switch.

F41837

INSPECT PARKING BRAKE LEVER TRAVEL (See page

33-2)

ADJUST PARKING BRAKE LEVER TRAVEL (See page

33-2)

INSTALL CONSOLE BOX SUB-ASSY REAR

33-1

PARKING BRAKE

- PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM

3307B-01

PROBLEM SYMPTOMS TABLE

Use the table below to help you find the cause of the problem. The numbers indicate the probability of the

problems in descending order. Check each part in order. If necessary, replace these parts.

Symptom

Suspect Area

See page

1. Parking brake lever travel (Out of adjustment)

33-2

2. Parking brake wire (Sticking)

33-7

33-10

Brake drag

3. Parking brake shoe clearance (Out of adjustment)

32-31

4. Parking brake shoe lining (Cracked or distorted)

32-31

5. Tension or return spring (Damaged)

32-31

40-6

AUTOMATIC TRANSMISSION / TRANS

- PARK/NEUTRAL POSITION SWITCH ASSY (ATM)

400LI-01

ADJUSTMENT

INSPECT PARK/NEUTRAL POSITION SWITCH ASSY

(a) Apply the parking brake and turn the ignition switch ON.

(b) Depress the brake pedal and check that the engine starts only when the shift lever is set in N or P posi-

tion and it does not start in the other position.

(c)

Check that the back-up light comes on and the reverse warning buzzer sounds only when the shift

lever is set in R position and these do not function in the other positions.

If a failure is found, check the park/ neutral position switch for continuity.

ADJUST PARK/NEUTRAL POSITION SWITCH ASSY

(a) Loosen the 2 bolts of park/ neutral position switch and set

Neutral

the shift lever to the N position.

Basic Line

(b) Align the groove and neutral basic line.

(c)

Hold the switch in position and tighten the 2 bolts.

Torque: 5.5 N m (56 kgf cm, 49 in. lbf)

(d) After adjustment, perform the inspection described in

Groove

step 1.

D25514

40-3

AUTOMATIC TRANSMISSION / TRANS

- PARK/NEUTRAL POSITION SWITCH ASSY (ATM)

PARK/NEUTRAL POSITION SWITCH ASSY (ATM)

400LH-01

REPLACEMENT

REMOVE BATTERY

REMOVE BATTERY CARRIER

(a) Remove the 4 bolts and battery carrier.

C80159

DISCONNECT FLOOR SHIFT CABLE TRANSMISSION

CONTROL SHIFT

(a) Remove the nut from the control shaft lever.

(b) Disconnect the control cable from the control shaft lever.

(c)

Remove the clip and disconnect the control cable from

the control cable bracket.

C96147

REMOVE PARK/NEUTRAL POSITION SWITCH ASSY

(a) Disconnect the park/neutral position switch connector.

(b) Remove the nut, washer and control shaft lever.

(c)

Pry out the lock plate and remove the manual valve shaft

nut.

(d) Remove the 2 bolts and pull out the park/neutral position

switch.

D25124

INSTALL PARK/NEUTRAL POSITION SWITCH ASSY

(a) Install the park/neutral position switch to the manual valve

shaft.

(b) Temporarily install the 2 bolts.

(c)

Place a new lock plate and tighten the nut.

Torque: 5.5 N m (56 kgf cm, 49 in. lbf)

(d) Temporarily install the control shaft lever.

D09957

40-4

AUTOMATIC TRANSMISSION / TRANS

- PARK/NEUTRAL POSITION SWITCH ASSY (ATM)

(e) Turn the lever counterclockwise until it stops, then turn it

clockwise 2 notches.

(f)

Remove the control shaft lever.

D25126

(g) Align the groove with neutral basic line.

Neutral

(h) Hold the switch in position and tighten the 2 bolts.

Basic Line

Torque: 5.5 N m (56 kgf cm, 49 in. lbf)

Groove

D08584

(i)

Using a screwdriver, stake the nut with the lock plate.

D08585

(j)

Install the control shaft lever, washer and nut.

Torque: 12.5 N m (127 kgf cm, 9 ft lbf)

(k)

Connect the park/neutral position switch connector.

D25125

INSTALL FLOOR SHIFT CABLE TRANSMISSION

CONTROL SHIFT

(a) Temporarily install the control cable to the control shaft le-

ver with nut.

(b) Install the control cable and clip to the bracket.

C96147

40-5

AUTOMATIC TRANSMISSION / TRANS

- PARK/NEUTRAL POSITION SWITCH ASSY (ATM)

INSTALL BATTERY CARRIER

(a) Install the battery carrier and 4 bolts.

Torque: 13 N m (132 kgf cm, 10 ft lbf)

C80159

ADJUST SHIFT LEVER POSITION (See page 40-44)

INSPECT SHIFT LEVER POSITION (See page 40-44)

10. INSPECT PARK/NEUTRAL POSITION SWITCH ASSY (See page 40-6)

40-7

AUTOMATIC TRANSMISSION / TRANS

- AUTOMATIC TRANSAXLE ASSY (ATM)

AUTOMATIC TRANSAXLE ASSY (ATM)

400LJ-01

COMPONENTS

Hood Sub-assy

Air Cleaner Assy

13 (132, 10)

7.0 (71, 62 in. lbf)

Battery

Cylinder Head

12 (122, 9)

Cover No.2

12.75 (130, 9)

13 (132, 10)

10 (102, 7)

Control Cable Support

25.5 (260, 19)

Starter Assy

39 (400, 29)

13 (132, 10)

w/o ABS:

Oil Cooler Inlet Tube No.1

Oil Cooler Outlet

Tube No.1

39 (400, 29)

13 (132, 10)

Floor Shift Cable Transmission

34.5 (350, 25)

Control Shift

5.5 (56, 49 in. lbf)

Clip

Speedometer sensor

connector

Transmission Oil Filler

Tube Sub-assy

Battery Carrier

5.5 (56, 49 in. lbf)

12 (122, 9)

Automatic Transaxle Assy

F O-ring

ATF Level Gauge

12 (122, 9)

Transmission Control Cable

Nm (kgfcm, ftlbf)

: Specified torque

Bracket No.1

F Non-reusable part

C95348

40-8

AUTOMATIC TRANSMISSION / TRANS

- AUTOMATIC TRANSAXLE ASSY (ATM)

80 (815, 59)

Front Drive Shaft Assy RH

52 (530, 38)

F Snap Ring

Engine Mounting

Bracket LH

Torque Converter Clutch Assy

64 (650, 47)

Engine Mounting

52 (530, 38)

Insulator LH

x 6

46 (470, 34)

28 (285, 20)

F Snap Ring

23 (235, 17)

Front Drive Shaft Assy LH

Flywheel Housing Under Cover

Transmission Case Protector

18 (182, 14)

Automatic Transaxle Assy

Engine Mounting Insulator RR

Engine Mounting

87 (887, 64)

Bracket RR

64 (652, 47)

Engine Mounting Bracket FR

64 (652, 47)

Engine Under Cover RH

52 (530, 38)

Engine Under Cover LH

64 (652, 47)

52 (530, 38)

Front Suspension Member Dynamic

Damper

52 (530, 38)

Engine Mounting Member

Sub-assy Center

Nm (kgfcm, ftlbf)

: Specified torque

39 (398, 29)

F Non-reusable part

C95349

40-9

AUTOMATIC TRANSMISSION / TRANS

- AUTOMATIC TRANSAXLE ASSY (ATM)

400LK-02

REPLACEMENT

REMOVE HOOD SUB-ASSY

REMOVE CYLINDER HEAD COVER NO.2

REMOVE BATTERY

REMOVE BATTERY CARRIER

(a) Remove the 4 bolts and battery carrier.

C80159

REMOVE AIR CLEANER ASSEMBLY WITH HOSE

REMOVE FLOOR SHIFT CABLE TRANSMISSION

CONTROL SHIFT

(a) Remove the nut from the control shaft lever.

(b) Disconnect the control cable from the control shaft lever.

(c)

Remove the clip and disconnect the control cable from

the control cable bracket.

C96147

REMOVE TRANSMISSION CONTROL CABLE

SUPPORT

(a) Disconnect the wire harness clamp and control cable

from the control cable support.

(b) Remove the bolt and control cable support.

C95750

REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1

(a) Remove the 2 bolts and control cable bracket.

40-10

AUTOMATIC TRANSMISSION / TRANS

- AUTOMATIC TRANSAXLE ASSY (ATM)

DISCONNECT WIRE HARNESS

(a) Remove the 2 bolts and disconnect the 2 wire harnesses.

(b) Remove the bolt and disconnect the wire harness clamp

bracket.

C93666

(c)

Remove the bolt and disconnect the wire harness clamp

bracket.

C93643

10. DISCONNECT CONNECTOR

(a) Disconnect the transmission wire connector.

(b) Disconnect the park/neutral position switch connector.

(c)

w/o ABS:

Disconnect the speedometer sensor connector.

11. REMOVE TRANSMISSION OIL FILLER TUBE

SUB-ASSY

(a) Remove the ATF lever gauge.

(b) Remove the 2 bolts, oil cooler tube clamp and oil filler

tube.

(c)

Remove the O-ring from the oil filler tube.

D09961

12. DISCONNECT OIL COOLER INLET TUBE NO.1

(a) Using SST, disconnect the oil cooler inlet tube No. 1.

SST

09023-12700

SST

C93646

13. DISCONNECT OIL COOLER OUTLET TUBE NO.1

(a) Using SST, disconnect the oil cooler outlet tube No. 1.

SST

09023-12700

40-11

AUTOMATIC TRANSMISSION / TRANS

- AUTOMATIC TRANSAXLE ASSY (ATM)

14. DISCONNECT OXYGEN SENSOR CONNECTOR

(a) Remove the foot rest.

(b) Pull up the floor carpet.

(c)

Disconnect the oxygen sensor connector.

No. 1

No. 2

15. SUSPEND ENGINE ASSY

Engine Hanger

(a) Disconnect the 2 PCV hoses.

(b) Install the No.1 and No.2 engine hangers in the correct

direction.

Parts No.:

No.1 engine hanger: 12281-22021

No.2 engine hanger: 12281-15040

Bolt: 91512-B1016

Front

Rear

Torque: 38 N m (387 kgf cm, 28 ft lbf)

D25372

(c)

Attach the engine chain hoist to the engine hangers.

CAUTION:

Do not attempt to hang the engine by hooking the chain to

any other parts.

16.

REMOVE FRONT WHEELS

17.

REMOVE ENGINE UNDER COVER RH

18.

REMOVE ENGINE UNDER COVER LH

19.

DRAIN AUTOMATIC TRANSAXLE FLUID

(a)

Remove the drain plug and gasket, and drain ATF.

(b)

Install a new gasket and drain plug.

Torque: 17.5 N m (178 kgf cm, 13 ft lbf)

20.

REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)

21.

REMOVE FRONT DRIVE SHAFT ASSY RH (See page 30-6)

SST

09520-01010, 09520-24010 (09520-32040)

22.

REMOVE FRONT DRIVE SHAFT ASSY LH (See page 30-6)

SST

09520-01010, 09520-24010 (09520-32040)

23.

REMOVE AUTOMATIC TRANSMISSION CASE PROTECTOR

(a)

Remove the 2 bolts and case protector.

24.

REMOVE STARTER ASSY

(a)

Remove the nut and disconnect the starter wire.

(b)

Disconnect the connector.

(c)

Remove the 2 bolts and starter.

25.

SUPPORT AUTOMATIC TRANSAXLE ASSY

(a)

Support the automatic transaxle with a transmission jack.

26. REMOVE TRANSVERSE ENGINE ENGINE

MOUNTING INSULATOR

(a) Remove the 5 bolts, nut and engine mounting insulator

LH.

D09964

Content .. 20 21 22 23 ..