Toyota Corolla (2004+). Manual - part 17

 

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Toyota Corolla (2004+). Manual - part 17

 

 

30-19
DRIVE SHAFT / PROPELLER SHAFT
- FRONT AXLE HUB SUB-ASSY LH
14. REMOVE FRONT AXLE HUB LH BEARING
(a) Place the inner race of hub LH bearing on the outer race
SST
of hub LH bearing.
(b) Using SST and a press, remove the hub LH bearing from
the steering knuckle.
SST
09527-17011, 09950-60010 (09951-00640),
09950-70010 (09951-07100)
SST
F40230
15. INSTALL FRONT AXLE HUB LH BEARING
(a) Using SST and a press, install a new hub LH bearing to
the steering knuckle.
SST
SST
09950-60020 (09951-00720), 09950-70010
(09951-07100)
F40231
16. INSTALL DISC BRAKE DUST COVER FRONT LH
(a) Install the dust cover front LH with the 3 bolts.
Torque: 8.3 Nm (85 kgfcm, 73 in.lbf)
17. INSTALL FRONT AXLE HUB SUB-ASSY LH
(a) Using SST and a press, install the hub sub-assy LH.
SST
09608-32010, 09950-60010 (09951-00600),
SST
09950-70010 (09951-07100)
SST
F40232
18. INSTALL FRONT AXLE HUB LH HOLE SNAP RING
(a) Using snap ring pliers, install a new LH hole snap ring.
F40229
30-20
DRIVE SHAFT / PROPELLER SHAFT
- FRONT AXLE HUB SUB-ASSY LH
19. INSTALL LOWER BALL JOINT ASSY FRONT LH
(a) Install the lower ball joint assy front LH, torque the nut.
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut further up to 60
_.
20. INSTALL FRONT AXLE ASSY LH
(a) Install the 2 bolts, nuts and front axle assy LH to the shock
absorber.
Torque: 153 Nm (1,560 kgfcm, 113 ftlbf)
NOTICE:
Only when reusing the bolts and nuts, apply engine oil to
the screw part of the nuts.
(b) Push the front axle assy toward the outside of the vehicle,
C93871
fit the splined part of the drive shaft assy to that of the front
axle assy, insert the drive shaft assy into the front axle
assy.
NOTICE:
F
Do not push out the front axle assy excessively.
F
Be careful not to damage the drive shaft outboard
joint boot.
F
w/ ABS:
Be careful not to damage the speed sensor rotor.
21. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (See page
30-6)
22. INSTALL TIE ROD END SUB-ASSY LH (See page
30-6)
23. INSTALL FRONT STABILIZER LINK ASSY LH (See page
30-6)
24. INSTALL FRONT DISC
25. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
(a) Install the brake caliper assy LH with the 2 bolts to the
steering knuckle.
Torque: 106.8 Nm (1,089 kgfcm, 79 ftlbf)
C67088
26. INSTALL FRONT AXLE HUB LH NUT
(a) Using a socket wrench (30 mm), install a new hub LH nut.
Torque: 216 Nm (2,203 kgfcm, 159 ftlbf)
27. SEPARATE FRONT DISC BRAKE CALIPER ASSY LH
28. REMOVE FRONT DISC
30-21
DRIVE SHAFT / PROPELLER SHAFT
- FRONT AXLE HUB SUB-ASSY LH
29. INSPECT BEARING BACKLASH
(a) Using a dial indicator, check the backlash near the center
of the axle hub.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the front axle
hub bearing.
D26919
30. INSPECT AXLE HUB DEVIATION
(a) Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 mm (0.0020 in.)
If the backlash exceeds the maximum, replace the front axle
hub sub-assy.
D26920
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSY LH
33. INSTALL SPEED SENSOR FRONT LH (W/ ABS) (See page 30-6)
34. INSTALL FRONT AXLE HUB LH NUT
(a) Using a chisel and a hammer, stake the hub LH nut.
C68609
35. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
36. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
37. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) (See page
05-297)
30-4
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
FRONT DRIVE SHAFT
300A1-02
COMPONENTS
49 (500, 36)
F Cotter Pin
Tie Rod End
74 (755, 55)
Sub-assy RH
8.0 (82, 71 in.·lbf)
Front Axle Hub RH Nut
F
216 ( ,200, 159)
w/ ABS:
w/ ABS:
Front Stabilizer
Link Assy RH
Speed Sensor Front RH
29 (296, 21)
Front Suspension Arm
Sub-assy No.1 RH
F Front Drive Shaft
RH Hole Snap Ring
89 (908, 66)
F Front Drive Shaft LH Hole Snap Ring
Front Drive Shaft Assy LH
Front Drive Shaft Assy RH
8.0 (82, 71 in.·lbf)
w/ ABS:
Engine Under Cover RH
Speed Sensor
Front LH
49 (500, 36)
Front Stabilizer
Engine Under Cover LH
Link Assy LH
F Cotter Pin
Tie Rod End
w/ ABS:
Sub-assy LH
29 (296, 21)
74 (755, 55)
Front Suspension Arm
Sub-assy No.1 LH
F
216 ( ,200, 159)
Front Axle Hub LH Nut
N·m (kgf·cm, ft·lbf)
: Specified torque
89 (908, 66)
F Non-reusable parts
D26923
30-5
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
Front Drive Outboard
Joint Assy LH
RH:
Drive Shaft
Damper
F Inboard Joint Boot
F Front Drive Inner Shaft
Inner LH Shaft Snap Ring
F Drive Shaft
Damper Setting
Clamp
F Front Axle Inboard
Joint Boot LH Clamp
F Front Axle Inboard Joint
Boot LH No.2 Clamp
Tripod Joint Assy
Front Axle Inboard Joint
Sub-assy LH
F Front Drive Shaft
Dust Cover LH
F Non-reusable parts
D26924
30-6
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
300AS-02
OVERHAUL
HINT:
COMPONENTS: See page 30-4
1.
DRAIN MANUAL TRANSAXLE OIL (M/T TRANSAXLE)
Torque: 39.2 Nm (400 kgfcm, 29 ftlbf)
2.
DRAIN AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE)
Torque: 17.5 Nm (178 kgfcm, 13 ftlbf)
3.
REMOVE FRONT WHEEL
4.
REMOVE ENGINE UNDER COVER LH
5.
REMOVE FRONT AXLE HUB LH NUT
(a) Using SST and a hammer, unstake the staked part of the
hub LH nut.
SST
SST
09930-00010
(b) While applying the brakes, remove the hub LH nut.
NOTICE:
Loosen the staked part of the nut completely, otherwise the
screw of the drive shaft may be damaged.
D27404
6.
SEPARATE FRONT STABILIZER LINK ASSY LH
(a) Remove the nut, separate the front stabilizer link assy LH
from the shock absorber assy front LH.
HINT:
If the ball joint turns together with the nut, use a hexagon
wrench (6 mm) to hold the stud.
Hold
Turn
F13686
7.
SEPARATE SPEED SENSOR FRONT LH (W/ ABS)
(a) Remove the bolt, separate the speed sensor front LH and
flexible hose from the shock absorber assy front LH.
C80291
(b) Remove the bolt, separate the speed sensor front LH
from the steering knuckle.
C80292
30-7
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
8.
SEPARATE TIE ROD END SUB-ASSY LH
SST
(a) Remove the cotter pin and nut.
Turn
(b) Using SST, separate the tie rod end sub-assy LH from the
steering knuckle.
SST
09628-62011
Hold
F40217
9.
SEPARATE FRONT SUSPENSION ARM SUB-ASSY
LOWER NO.1 LH
(a) Remove a bolt and 2 nuts, separate the front suspension
arm sub-assy lower No.1 LH from the lower ball joint.
C80293
10. SEPARATE FRONT AXLE ASSY LH
(a) Using a plastic hammer, separate the front drive shaft
assy LH from the front axle assy LH.
NOTICE:
F
Be careful not to damage the boot.
F
w/ ABS:
Be careful not to damage the speed sensor rotor.
D27403
11. REMOVE FRONT DRIVE SHAFT ASSY LH
(a) Using SST, remove the front drive shaft assy LH.
SST
09520-01010, 09520-24010 (09520-32040)
SST
NOTICE:
Be careful not to damage the dust cover and oil seal.
HINT:
(A)
In case of not being able to remove the drive shaft at the posi-
tion of the illustration (A), hook the claw of SST to the position
(B)
D27461
of the illustration (B), remove it.
12. REMOVE FRONT DRIVE SHAFT ASSY RH
HINT:
Remove the RH side by the same procedures as the LH side.
NOTICE:
Be careful not to damage the dust cover and oil seal.
30-8
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
13. FIX FRONT AXLE ASSY LH
NOTICE:
The hub bearing could be damaged if it is subjected to the
SST
vehicle weight, such as when moving the vehicle with the
drive shaft removed.
Therefore, make sure to support the hub bearing with SST
when the vehicle weight is applied.
SST
09608-16042 (09608-02021, 09608-02041)
F40218
14. INSPECT FRONT DRIVE SHAFT ASSY LH
(a) Check that there is no remarkable play in the outboard
joint.
(b) Check that the inboard joint slides smoothly in the thrust
direction.
(c)
Check that there is no remarkable play in the radial direc-
tion of the inboard joint.
(d) Check the boots for damage.
N00191
NOTICE:
Keep the drive shaft assy level during inspection.
15. REMOVE FRONT AXLE INBOARD JOINT BOOT LH
NO.2 CLAMP
(a) Using a needle nose pliers, remove the inboard joint boot
LH No.2 clamp as shown in the illustration.
Claws
D27501
16. REMOVE FRONT AXLE INBOARD JOINT BOOT LH CLAMP
(a) Using a side cutter, cut the inboard joint boot LH clamp, then remove it.
17. SEPARATE INBOARD JOINT BOOT
(a) Separate the inboard joint boot from the inboard joint sub-assy LH.
18. REMOVE FRONT AXLE INBOARD JOINT SUB-ASSY
Matchmarks
LH
(a) Remove the old grease from the inboard joint sub-assy
LH.
(b) Place matchmarks on the inboard joint sub-assy LH and
outboard joint shaft assy.
NOTICE:
Do not punch the marks.
F40222
30-9
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
(c)
Remove the inboard joint sub-assy LH from the outboard
joint shaft assy.
(d) Using a snap ring expander, remove the inner LH shaft
snap ring.
F40223
(e) Place matchmarks on the outboard joint shaft assy and
Brass Bar
Matchmarks
tripod joint assy.
NOTICE:
Do not punch the marks.
(f)
Using a brass bar and a hammer, remove the tripod joint
assy from the outboard joint shaft assy.
NOTICE:
Do not tap the roller.
F40224
(g) Using a snap ring expander, remove the inner LH shaft
snap ring.
(h) Remove the inboard joint boot LH No.2 clamp, inboard
joint boot and inboard joint boot LH clamp.
D27484
19. REMOVE DRIVE SHAFT DAMPER (RH DRIVE SHAFT)
(a) Using a side cutter, cut the drive shaft damper setting clamp, then remove it.
(b) Remove the drive shaft damper.
20. REMOVE FRONT DRIVE SHAFT LH HOLE SNAP RING
(a) Using a screwdriver, remove the LH hole snap ring.
C57543
30-10
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
21. REMOVE FRONT DRIVE SHAFT DUST COVER LH
(a) Using SST and a press, remove the dust cover LH.
SST
SST
09950-00020
F40225
22. INSTALL FRONT DRIVE SHAFT DUST COVER LH
SST
(a) Using SST and a press, install a new dust cover LH, as
shown in the illustration.
SST
09527-10011
NOTICE:
F
Dust cover should be installed completely.
F
Be careful not to damage the dust cover.
F40226
23. INSTALL FRONT DRIVE SHAFT LH HOLE SNAP RING
(a) Install a new LH hole snap ring.
24. INSTALL DRIVE SHAFT DAMPER (RH DRIVE SHAFT)
(a) Set the distance, as described below.
Distance (A)
440 mm
2 mm (17.32
0.08 in.)
(b) Through the damper setting clamp to the shaft.
(A)
D27407
(c)
Mount drive shaft in a soft vise.
SST
Hold
(d) Secure the damper setting clamp onto the damper.
(e) Place SST onto the damper setting clamp.
SST
09521-24010
(f)
Tighten the SST so that the clamp is pinched.
NOTICE:
Do not overtighten the SST.
Turn
D27408
30-11
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
(g) Using SST, adjust the clearance of the damper setting
clamp.
SST
09240-00020 (09242-00150)
Clearance: 1.5 mm (0.059 in.) or less
25. INSTALL FRONT AXLE INBOARD JOINT SUB-ASSY
LH
HINT:
SST
Before installing the boot, wrap the spline of the drive shaft with
D27485
vinyl tape to prevent the boot from being damaged.
(a) Install new parts to the outboard joint shaft assy in the fol-
lowing order.
(1)
Inboard joint boot LH clamp
(2)
Inboard joint boot
(3)
Inboard joint boot LH No.2 clamp
(b) Using a snap ring expander, install a new inner LH shaft
snap ring.
D27484
(c)
Align the matchmarks, install tripod joint assy to the out-
board joint assy.
(d) Using a brass bar and a hammer, install the tripod joint
assy.
NOTICE:
Do not tap the roller.
Matchmarks
F40227
(e) Using a snap ring expander, install a new inner LH shaft
snap ring.
(f)
Pack the inboard joint sub-assy LH with grease.
Grease Capacity: 135 - 155 g (4.8 - 5.5 oz.)
F40223
30-12
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
(g) Align the matchmarks, install the inboard joint sub-assy
Matchmarks
LH to the outboard joint shaft assy.
F40222
26. INSTALL INBOARD JOINT BOOT
(a) Install the inboard joint boot to the inboard joint assy and outboard joint shaft assy.
27. INSTALL FRONT AXLE INBOARD JOINT BOOT LH
Hold
Turn
CLAMP
(a) Mount drive shaft in a soft vise.
SST
(b) Secure the clamp onto the boot.
(c)
Place SST onto the clamp.
SST
09521-24010
(d) Tighten the SST so that the clamp is pinched.
NOTICE:
D26925
Do not overtighten the SST.
(e) Using SST, adjust the clearance of the clamp.
SST
09240-00020 (09242-00150)
Clearance: 1.5 mm (0.059 in.) or less.
SST
D26926
28. INSTALL FRONT AXLE INBOARD JOINT BOOT LH
NO.2 CLAMP
(a) Using a needle nose pliers, install the inboard joint boot
Claws
LH No.2 clamp as shown in the illustration.
D27501
30-13
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
29. INSPECT FRONT DRIVE SHAFT ASSY LH
(a) Check that there is no remarkable play in the outboard
joint.
(b) Check that the inboard joint slides smoothly in the thrust
direction.
(c)
Check that there is no remarkable play in the radial direc-
tion of the inboard joint.
(d) Check the boots for damage.
N00191
NOTICE:
Keep the drive shaft assy level during inspection.
HINT:
For dimension (A), refer to the following table.
RH
848.3
5.0 mm (33.398
0.197 in.)
LH
569.3
5.0 mm (22.413
0.197 in.)
(A)
D27409
30. INSTALL FRONT DRIVE SHAFT ASSY LH
(a) A/T:
Coat the spline of the inboard joint shaft assy with ATF.
(b) M/T:
Coat the spline of the inboard joint shaft assy with gear oil.
(c)
Align the shaft splines, install the drive shaft assy with a
brass bar and a hammer.
NOTICE:
C81127
F
Set the hole snap ring with opening side facing down-
wards.
F
Be careful not to damage the oil seal.
HINT:
Whether the inboard joint shaft is in contact with the pinion shaft
or not can be known from the sound or feeling when driving it
in.
31.
INSTALL FRONT DRIVE SHAFT ASSY RH
HINT:
Install the RH side by the same procedure as the LH side.
NOTICE:
Do not damage the oil seal.
32. INSTALL FRONT AXLE ASSY LH
(a) Install the drive shaft assy LH to the front axle assy LH.
NOTICE:
F
Be careful not to damage the outboard joint boot.
F
w/ ABS:
Be careful not to damage the speed sensor rotor.
30-14
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
33. INSTALL FRONT SUSPENSION ARM SUB-ASSY
LOWER NO.1 LH
(a) Install the lower ball joint to the front suspension arm sub-
assy lower No.1 LH with a bolt and 2 nuts.
Torque: 89 Nm (908 kgfcm, 66 ftlbf)
C80293
34. INSTALL TIE ROD END SUB-ASSY LH
(a) Install the tie rod end sub-assy LH to the steering knuckle with the nut.
Torque: 49 Nm (500 kgfcm, 36 ftlbf)
(b) Install a new cotter pin.
NOTICE:
If the holes for the cotter pin are not aligned, tighten the nut further to 60
_.
35. INSTALL SPEED SENSOR FRONT LH (W/ ABS)
(a) Install the speed sensor front LH and flexible hose to
shock absorber assy front LH with the bolt.
Torque: 29 Nm (296 kgfcm, 21 ftlbf)
C80291
(b) Install the speed sensor front LH to the steering knuckle
with the bolt.
Torque: 8.0 Nm (82 kgfcm, 71 ftlbf)
NOTICE:
F
Be careful not to damage the speed sensor.
F
Keep the speed sensor clean.
F
Do not twist the sensor wire when installing the sen-
sor.
C80292
36. INSTALL FRONT STABILIZER LINK ASSY LH
(a) Install the front stabilizer link assy LH with the nut.
Torque: 74 Nm (755 kgfcm, 55 ftlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon
wrench (6 mm) to hold the stud.
Hold
Turn
F13686
30-15
DRIVE SHAFT / PROPELLER SHAFT
- FRONT DRIVE SHAFT
37. INSTALL FRONT AXLE HUB LH NUT
(a) Install a new hub LH nut.
Torque: 216 Nm (2,200 kgfcm, 159 ftlbf)
(b) Using a chisel and a hammer, stake the hub LH nut.
C68609
38. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)
39. ADD MANUAL TRANSAXLE OIL (M/T TRANSAXLE)
40. INSPECT AND ADJUST MANUAL TRANSAXLE OIL (M/T TRANSAXLE) (See page
41-2)
41. ADD AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE)
42. INSPECT AND ADJUST AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE) (See page
40-2)
43. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)
44. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) (See page
05-297)

 

 

 

 

 

 

 

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