Toyota Corolla (2004+). Manual - part 16
27-9
REAR SUSPENSION
- REAR AXLE BEAM ASSY
8.
REMOVE REAR AXLE BEAM ASSY
(a) Support the rear axle beam with jack.
Wood
Block
C66806
(b) Remove the 2 bolts, nuts and rear axle beam.
C81494
Matchmarks
9.
REMOVE REAR AXLE CARRIER BUSH LH
(a) Place matchmarks on the 2 notches of the bushing and
axle beam.
(b) Using a chisel and a hammer, bend the 2 portions of the
bushing rib.
Notch
HINT:
Bend the bushing rib until the claw of SST can be hung.
(c)
Using SST, remove the bushing from the axle beam.
SST
09950-40011 (09951-04020,
09952-04010,
SST
09953-04030,
09954-04020,
09955-04051,
09957-04010,
09958-04011),
09950-60010
Bend Portions
Notch
(09951-00630)
NOTICE:
If the axle beam has been scratched, apply the paint.
F40275
10. REMOVE REAR AXLE CARRIER BUSH RH
HINT:
Remove the RH side by the same procedures with the LH side.
SST
09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051,
09957-04010, 09958-04011), 09950-60010 (09951-00630)
27-10
REAR SUSPENSION
- REAR AXLE BEAM ASSY
11. INSTALL REAR AXLE CARRIER BUSH LH
(a) Align the matchmarks on the axle beam with the 2
notches of a new bushing and temporarily install the
bushing to the axle beam.
(b) Using SST, install the bushing to the axle beam.
SST
09950-40011 (09951-04020,
09952-04010,
09953-04030,
09954-04020,
09955-04051,
09957-04010,
09958-04011),
09950-60010
(09951-00620), 09710-04101
NOTICE:
F
Hang the claw of SST to the bushing deeply and firm-
Rubber
SST
Portion
ly.
F
Do not scratch the rubber portion of the bushing.
F
Do not deform the bushing rib.
F40276
12. INSTALL REAR AXLE CARRIER BUSH RH
HINT:
Install the RH side by the same procedures with the LH side.
SST
09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051,
09957-04010, 09958-04011), 09950-60010 (09951-00620), 09710-04101
13. TEMPORARY TIGHTEN REAR AXLE BEAM ASSY
(a) Support the rear axle beam with jack.
(b) Install the rear axle beam, 2 bolts, and temporary tighten
the 2 nuts.
Wood
Block
C66806
14. TEMPORARY TIGHTEN REAR SHOCK ABSORBER
WITH COIL SPRING
(a) Install the rear shock absorber, washer and temporary
tighten the nut.
(b) Using the same manner described above to the other
side.
C67565
27-11
REAR SUSPENSION
- REAR AXLE BEAM ASSY
15. INSTALL REAR AXLE HUB & BEARING ASSY LH
(a) Install the rear axle hub with the 4 bolts.
Torque: 61 N m (622 kgf cm, 45 ft lbf)
C66800
16. INSTALL REAR AXLE HUB & BEARING ASSY RH
HINT:
Install the RH side by the same procedures with the LH side.
17. INSTALL STABILIZER BAR REAR(See page
27-13)
18. INSTALL SKID CONTROL SENSOR WIRE
(a) Install the wire harness and parking brake cable with the
2 bolts and clip.
Torque:
(A): 5.4 N m (55 kgf cm, 48 in. lbf)
(B): 5.0 N m (51 kgf cm, 44 in. lbf)
(b) Connect the skid control sensor connector.
(c)
Using the same manner desoribed above to the other
C95125
side.
19. INSTALL REAR BRAKE DRUM SUB-ASSY(See page
32-31)
20. STABILIZE SUSPENSION
(a) Install the rear wheel and jack down the vehicle.
Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
(b) Bounce the vehicle up and down several times to stabilize the suspension.
21. FULLY TIGHTEN REAR AXLE BEAM ASSY
(a) Fully tighten the bolt.
Torque: 85 N m (867 kgf cm, 62 ft lbf)
(b) Using the same manner described above to the other
side.
C81494
27-12
REAR SUSPENSION
- REAR AXLE BEAM ASSY
22. FULLY TIGHTEN REAR SHOCK ABSORBER WITH
COIL SPRING
(a) Fully tighten the nut.
Torque: 80 N m (816 kgf cm, 59 ft lbf)
(b) Using the same manner described above to the other
side.
C67565
23. INSPECT REAR WHEEL ALIGNMENT(See page 27-3)
24. CHECK ABS SPEED SENSOR SIGNAL(See page 05-297)
27-7
REAR SUSPENSION
- REAR SHOCK ABSORBER WITH COIL SPRING
2707Q-01
DISPOSAL
1.
DISPOSE SHOCK ABSORBER ASSY REAR LH
(a) Fully extend the shock absorber rod.
(b) Using a drill, make a hole in the cylinder as shown in the
illustration to discharge the gas inside.
CAUTION:
F
When drilling, chips may fly out, work carefully.
F
The gas is colorless, odorless and non-poisonous.
F40131
27-4
REAR SUSPENSION
- REAR SHOCK ABSORBER WITH COIL SPRING
REAR SHOCK ABSORBER WITH COIL SPRING
2707R-01
OVERHAUL
HINT:
COMPONENTS: See page 27-2
1.
REMOVE REAR WHEEL
2.
REMOVE SPARE WHEEL COVER ASSY
3.
REMOVE REAR FLOOR FINISH PLATE(See page 76-21)
4.
REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH(See page 76-21)
5.
REMOVE REAR SHOCK ABSORBER WITH COIL
SPRING
(a) Support the rear axle beam with jack.
Wood
Block
F40125
(b) Remove the 2 nuts and bolt.
C80891
(c)
Remove the nut, washer and shock absorber.
C67565
6.
REMOVE SHOCK ABSORBER ASSY REAR LH
(a) Using SST, compress the coil spring.
SST
09727-30021
NOTICE:
Do not use an impact wrench. It will damage the SST.
SST
F40126
27-5
REAR SUSPENSION
- REAR SHOCK ABSORBER WITH COIL SPRING
(b) Using a 6 mm hexagon wrench to hold the piston rod, re-
move the nut.
(c)
Remove the support plate, cushion, spring bracket, upper
insulator, suspension support, spring bumper and coil
spring.
F40127
7.
INSPECT SHOCK ABSORBER ASSY REAR LH
(a) Compress and extend the shock absorber rod and check
that there is no abnormal resistance or unusual sound
during operation.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When disposing the shock absorber, see DISPOSAL on
C67568
page 27-7.
8.
INSTALL SHOCK ABSORBER ASSY REAR LH
(a) Using SST, compress the coil spring.
SST
09727-30021
NOTICE:
Do not use an impact wrench. It will damage the SST.
SST
F40128
(b) Insert the coil spring to the shock absorber.
HINT:
Fit the lower end of the coil spring into the gap of the spring low-
er seat.
(c)
Install the spring bumper and suspension support.
(d) Set the upper insulator to the spring bracket.
F40129
(e) Position the spring bracket with upper insulator as shown
in the illustration.
HINT:
Place the RH side on the symmetric position to the illustration.
(f)
Install the cushion and support plate.
Front
(g) Temporarily tighten a new center nut.
(h) Remove the SST.
80.6F
SST
09727-30021
F40274
(i)
Recheck the direction of the spring bracket.
27-6
REAR SUSPENSION
- REAR SHOCK ABSORBER WITH COIL SPRING
(j)
Using a 6 mm hexagon wrench to hold the piston rod,
tighten a new nut.
Torque: 56 N·m (571 kgf·cm, 41 ft·lbf)
F40130
9.
INSTALL REAR SHOCK ABSORBER WITH COIL
SPRING
(a) Install the shock absorber, temporary tighten the nut and
washer.
C67565
(b) Install the 2 nuts and bolt.
Torque: 80 N m (816 kgf cm, 59 ft lbf)
C80891
10. STABILIZE SUSPENSION
(a) Install the rear wheel and jack down the vehicle.
Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
(b) Bounce the vehicle up and down several times to stabilize the suspension.
11. FULLY TIGHTEN REAR SHOCK ABSORBER WITH
COIL SPRING
(a) Fully tighten the nut.
Torque: 80 N m (816 kgf cm, 59 ft lbf)
C67565
12. INSPECT REAR WHEEL ALIGNMENT(See page 27-3)
27-13
REAR SUSPENSION
- STABILIZER BAR REAR
STABILIZER BAR REAR
2707T-01
REPLACEMENT
HINT:
COMPONENTS: See page 27-2
1.
REMOVE STABILIZER BAR REAR
(a) Remove the 2 bolts, nuts and stabilizer bar.
C66799
2.
INSTALL STABILIZER BAR REAR
(a) Install the 2 bolts, nuts and stabilizer bar.
Front
Torque: 195 N m (1,990 kgf cm, 144 ft lbf)
HINT:
Install the stabilizer bar so that the mark is positioned onthe rear
right side of the vehicle.
Mark
C94614
27-1
REAR SUSPENSION
- REAR SUSPENSION SYSTEM
REAR SUSPENSION SYSTEM
2707N-01
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of
the likely cause of the problem. Check each part in order. If necessary, replace these parts.
Symptom
Suspect Area
See page
1. Tire (Worn or improperly inflated)
28-1
2. Wheel alignment (Incorrect)
27-3
Wander/pulls
3. Hub bearing (Worn)
30-24
4. Suspension parts (Worn)
-
1. Vehicle (Overloaded)
-
Bottoming
2. Spring (Weak)
27-4
3. Shock absorber (Worn)
27-4
1. Tire (Worn or improperly inflated)
28-1
Sways/pitches
2. Stabilizer bar (Bent or broken)
27-13
3. Shock absorber (Worn)
27-4
1. Tire (Worn or improperly inflated)
28-1
2. Wheel (Out of balance)
28-1
Rear wheel shimmy
3. Shock absorber (Worn)
27-4
4. Wheel alignment (Incorrect)
27-3
1. Tire (Worn or improperly inflated)
28-1
2. Wheel alignment (Incorrect)
27-3
Abnormal tire wear
3. Shock absorber (Worn)
27-4
4. Suspension parts (Worn)
-
28-1
TIRE & WHEEL
- WHEEL AND TIRE SYSTEM
WHEEL AND TIRE SYSTEM
28027-01
INSPECTION
1.
INSPECT TIRE
(a) Check the tires for wear and proper inflation pressure.
Cold tire inflation pressure:
Front Rear
Tire size
kPa (kgfcm2, psi)
P185/65R15 86S
P195/65R15 89S
210 (2.1, 30)
P195/65R15 89H
(b) Using a dial indicator, check the tire runout.
Tire runout: 3.0 mm (0.118 in.) or less
C50798
2.
ROTATE TIRE
Front
HINT:
See the illustration for where to rotate each tire when you in-
clude the spare tire in the rotation and when you do not.
F13676
3.
INSPECT WHEEL BALANCE
(a) Check and adjust the Off-the-car balance.
(b) If necessary, check and adjust the On-the-car balance.
Imbalance after adjustment: 8.0 g (0.018 lb) or less
C80976
4.
INSPECT BEARING BACKLASH(See page
30-2)
5.
INSPECT AXLE HUB DEVIATION(See page 30-2)
30-22
DRIVE SHAFT / PROPELLER SHAFT
- FRONT AXLE LH HUB BOLT
FRONT AXLE LH HUB BOLT
300A5-02
REPLACEMENT
HINT:
COMPONENTS: See page 30-16
1.
REMOVE FRONT WHEEL
2.
SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (See page
30-17)
3.
REMOVE FRONT DISC
4.
REMOVE FRONT AXLE LH HUB BOLT
(a) Using SST and a hammer handle or an equivalent, re-
move the LH hub bolt.
SST
SST
09628-10011
Hold
Turn
D27405
5.
INSTALL FRONT AXLE LH HUB BOLT
Washer
(a) Install a washer and nut to a new LH hub bolt as shown
in the illustllation.
Nut
(b) Using a hammer handle or an equivalent to hold the hub
sub-assy LH, install the LH hub bolt by tightening the nut.
Hold
Turn
D27401
6.
INSTALL FRONT DISC
7.
INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See page
30-17)
8.
INSTALL FRONT WHEEL
Torque: 103 N m (1,050 kgf cm, 76 ft lbf)
30-16
DRIVE SHAFT / PROPELLER SHAFT
- FRONT AXLE HUB SUB-ASSY LH
FRONT AXLE HUB SUB-ASSY LH
300A3-02
COMPONENTS
Front Stabilizer Link Assy LH
w/ ABS:
8.0 (82, 71 in.lbf)
74 (755, 55)
w/ ABS:
Speed Sensor Front LH
29 (296, 21)
F Cotter Pin
153 (1,560, 113)
Front Axle Assy LH
Front Drive Shaft
Assy LH
49 (500, 36)
106.8 (1,089, 79)
Tie Rod End Sub-assy LH
Front Disc Brake
Front Disc
Caliper Assy LH
Front Suspension Arm
Sub-assy Lower No. 1 LH
F Front Axle LH Hub Bolt
F
216 (2,200, 159)
F Front Axle Hub LH
89 (908, 66)
Front Axle Hub LH Nut
Hole Snap Ring
Steering Knuckle LH
F Front Axle Hub
LH Bearing
Disc Brake Dust Cover Front LH
F Cotter Pin
8.3 (85, 73 in.lbf)
103 (1,050, 76)
Lower Ball Joint
Assy Front LH
8.3 (85, 73 in.lbf)
Front Axle
Nm (kgfcm, ftlbf)
: Spedified torque
Hub Sub-assy LH
F Non-reusable parts
D27489
30-17
DRIVE SHAFT / PROPELLER SHAFT
- FRONT AXLE HUB SUB-ASSY LH
300A4-04
REPLACEMENT
HINT:
COMPONENTS: See page 30-16
1.
REMOVE FRONT WHEEL
2.
REMOVE FRONT AXLE HUB LH NUT (See page 30-6)
SST
09930-00010
3.
SEPARATE FRONT STABILIZER LINK ASSY LH (See page
30-6)
4.
SEPARATE SPEED SENSOR FRONT LH (W/ ABS) (See page 30-6)
5.
SEPARATE FRONT DISC BRAKE CALIPER ASSY LH
(a) Remove the 2 bolts, separate the brake caliper assy LH
from the steering knuckle.
C67088
6.
REMOVE FRONT DISC
7.
SEPARATE TIE ROD END SUB-ASSY LH (See page 30-6)
SST
09628-62011
8.
SEPARATE FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH (See page 30-6)
9.
REMOVE FRONT AXLE ASSY LH
(a) Using a plastic hammer, separate the front drive shaft
assy LH from the axle hub.
NOTICE:
F
Be careful not to damage the boot.
F
w/ ABS:
Be careful not to damage the speed sensor rotor.
D27403
(b) Remove the 2 bolts, nuts and front axle assy LH.
C93871
30-18
DRIVE SHAFT / PROPELLER SHAFT
- FRONT AXLE HUB SUB-ASSY LH
10. REMOVE LOWER BALL JOINT ASSY FRONT LH
SST
(a) Remove the cotter pin and nut.
(b) Using SST, remove the lower ball joint assy front LH.
SST
09628-62011
F40228
11. REMOVE FRONT AXLE HUB LH HOLE SNAP RING
(a) Using a snap ring pliers, remove the LH hole snap ring.
F40229
12. REMOVE FRONT AXLE HUB SUB-ASSY LH
(a) Using SST, remove the hub sub-assy LH.
SST
SST
09520-00031
D27402
(b) Using SST, remove the inner race of hub LH bearing from
the hub sub-assy LH.
SST
SST
09950-40011 (09951-04020,
09952-04010,
Turn
09953-04030,
09954-04010,
09955-04061,
Hold
09957-04010,
09958-04011),
09950-60010
(09951-00370)
SST
D27406
13. REMOVE DISC BRAKE DUST COVER FRONT LH
(a) Remove the 3 bolts and dust cover front LH.