Toyota Corolla (2004+). Manual - part 9
03-5
SERVICE SPECIFICATIONS
- ENGINE CONTROL SYSTEM
030P9-03
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Throttle body idle speed control valve assy x Throttle body assy
3.7
38
33 in.lbf
E.F.I. Throttle position sensor x Throttle body assy
2.0
20
18 in.lbf
Accelerator Control cable bracket sub-assy x Throttle body assy
13
133
9.6
Throttle body assy x Intake manifold
30
306
22
Throttle body bracket x Cylinder head sub-assy
30
306
22
Manifold stay No. 2 x Throttle body assy
M/T
13
133
9.6
Cylinder head cover No. 2 x Cylinder head cover sub-assy
7.0
71
62 in.lbf
ECM bracket No. 3 x ECM
3.2
33
28 in.lbf
ECM bracket No. 2 x ECM
3.2
33
28 in.lbf
ECM bracket No. 1 x ECM
3.2
33
28 in.lbf
ECM x Blower assy
3.0
31
27 in.lbf
Battery negative terminal x Battery
5.4
55
48 in.lbf
03-9
SERVICE SPECIFICATIONS
- ENGINE MECHANICAL
ENGINE MECHANICAL
030P0-02
SERVICE DATA
Ignition timing
w/ Terminal TC and CG of DLC3 connected
8 to 12FBTDC
w/ Terminal TC and CG of DLC3 disconnected
10 to 18FBTDC
Idle speed
650 to 750 rpm
Compression pressure
1,300 kPa (13.3 kgfcm2, 189 psi)
Minimum pressure
1,000 kPa (10.2 kgfcm2, 145 psi)
Difference between each cylinder
100 kPa (1.0 kgfcm2, 15 psi)
Valve clearance at cold
Intake
0.15 to 0.25 mm (0.0059 to 0.0098 in.)
Exhaust
0.25 to 0.35 mm (0.0098 to 0.0138 in.)
Chain elongation
Maximum
122.6 mm (4.827 in.)
Camshaft timing gear diameter (w/ chain)
Minimum
97.3 mm (3.831 in.)
Crankshaft timing gear diameter (w/ chain)
Minimum
51.6 mm (2.031 in.)
Chain tensioner slipper wear
Maximum
1.0 mm (0.039 in.)
Chain vibration damper wear
Maximum
1.0 mm (0.039 in.)
Cylinder head set bolt length
Standard
146.8 to 148.2 mm (5.780 to 5.835 in.)
Maximum
148.5 mm (5.846 in.)
Camshaft
Circle runout
Maximum
0.03 mm (0.0012 in.)
Cam lobe height
Standard Intake
44.333 to 44.433 mm (1.7454 to 1.7493 in.)
Exhaust
43.761 to 43.861 mm (1.7229 to 1.7268 in.)
Minimum Intake
44.18 mm (1.7394 in.)
Exhaust
43.61 mm (1.7169 in.)
Journal diameter
No. 1
34.449 to 34.465 mm (1.3563 to 1.3569 in.)
Others
22.949 to 22.965 mm (0.9035 to 0.9041 in.)
Cylinder head warpage
Cylinder block side
0.05 mm (0.0020 in.)
Intake manifold side
0.10 mm (0.0039 in.)
Exhaust manifold side
0.10 mm (0.0039 in.)
Camshaft thrust clearance
Standard
0.040 to 0.095 mm (0.0016 to 0.0037 in.)
Maximum
0.110 mm (0.0043 in.)
Camshaft oil clearance
Standard
0.035 to 0.072 mm (0.0014 to 0.0028 in.)
Maximum
0.10 mm (0.0039 in.)
Valve lifter diameter
30.966 to 30.976 mm (1.2191 to 1.2195 in.)
Valve lifter bore diameter
31.000 to 31.025 mm (1.2205 to 1.2215 in.)
Valve lifter oil clearance
Standard
0.024 to 0.059 mm (0.0009 to 0.0023 in.)
Maximum
0.079 mm (0.0031 in.)
Inner compression spring
Free length
43.40 mm (1.7087 in.)
Deviation
Maximum
1.6 mm (0.063 in.)
Angle (reference)
Maximum
2F
Installed tension
at 33.6 mm (1.323 in.)
158.6 to 175.4 N (16.2 to 17.9 kgf, 35.7 to 39.5 lbf)
Maximum working tension
at 24.1 mm (0.949 in.)
335.3 to 370.7 N (34.2 to 37.8 kgf, 75.4 to 83.3 lbf)
Valve
Overall length
Standard Intake
88.65 mm (3.4902 in.)
Exhaust
88.69 mm (3.4917 in.)
Minimum Intake
88.35 mm (3.4784 in.)
Exhaust
88.39 mm (3.4799 in.)
Valve stem diameter
Intake
5.470 to 5.485 mm (0.2154 to 0.2159 in.)
Exhaust
5.465 to 5.480 mm (0.2152 to 0.2158 in.)
Margin thickness
Standard
1.0 mm (0.039 in.)
Minimum
0.7 mm (0.028 in.)
Valve guide bush inside diameter
5.510 to 5.530 mm (0.2169 to 0.2177 in.)
Valve guide bush oil clearance
Standard Intake
0.025 to 0.060 mm (0.0010 to 0.0024 in.)
Exhaust
0.030 to 0.065 mm (0.0012 to 0.0026 in.)
Maximum Intake
0.08 mm (0.0032 in.)
Exhaust
0.10 mm (0.0039 in.)
03-10
SERVICE SPECIFICATIONS
- ENGINE MECHANICAL
Valve guide bush bore diameter
STD
10.285 to 10.306 mm (0.4049 to 0.4058 in.)
O/S 0.05
10.335 to 10.356 mm (0.4069 to 0.4077 in.)
Valve guide bush protrusion height
8.7 to 9.1 mm (0.343 to 0.358 in.)
Straight pin protrusion height (cylinder head)
5 mm (0.197 in.)
Union protrusion height
A
29 mm (1.142 in.)
(See page 14-134)
B
66.5 mm (2.618 in.)
C
24 mm (0.945 in.)
Connecting rod thrust clearance
Standard
0.160 to 0.342 mm (0.0063 to 0.0135 in.)
Maximum
0.342 mm (0.0135 in.)
Connecting rod oil clearance
Standard
0.028 to 0.060 mm (0.0011 to 0.0024 in.)
Maximum
0.080 mm (0.0031 in.)
Connecting rod large end bore diameter
1
47.000 to 47.008 mm (1.8504 to 1.8507 in.)
2
47.009 to 47.016 mm (1.8507 to 1.8510 in.)
3
47.017 to 47.024 mm (1.8511 to 1.8513 in.)
Connecting rod bearing thickness
1
1.486 to 1.490 mm (0.0585 to 0.0587 in.)
2
1.491 to 1.494 mm (0.0587 to 0.0588 in.)
3
1.495 to 1.498 mm (0.0589 to 0.0590 in.)
Crankshaft pin outer diameter
43.992 to 44.000 mm (1.7320 to 1.7323 in.)
Crankshaft thrust clearance
Standard
0.04 to 0.24 mm (0.0016 to 0.0094 in.)
Maximum
0.30 mm (0.0118 in.)
Cylinder block warpage
Maximum
0.05 mm (0.0020 in.)
Cylinder bore diameter
Standard
79.000 to 79.013 mm (3.1102 to 3.1107 in.)
Difference limit
0.10 mm (0.0039 in.)
Piston diameter
at 25.6 mm (1.008 in.) from piston head
78.872 to 78.972 mm (3.1052 to 3.1091 in.)
Piston oil clearance
Standard
0.065 to 0.088 mm (0.0026 to 0.0035 in.)
Maximum
0.088 mm (0.0035 in.)
Piston pin bore diameter
A
20.006 to 20.009 mm (0.7876 to 0.7878 in.)
B
20.010 to 20.012 mm (0.7878 to 0.7879 in.)
C
20.013 to 20.015 mm (0.7879 to 0.7880 in.)
Piston pin outer diameter
A
20.004 to 20.007 mm (0.7876 to 0.7877 in.)
B
20.008 to 20.010 mm (0.7877 to 0.7878 in.)
C
20.011 to 20.013 mm (0.7878 to 0.7879 in.)
Connecting rod small end bore diameter
A
20.012 to 20.015 mm (0.7879 to 0.7880 in.)
B
20.016 to 20.018 mm (0.7880 to 0.7881 in.)
C
20.019 to 20.021 mm (0.7881 to 0.7882 in.)
Piston pin oil clearance
Piston pin x Piston
Standard
0.002 to 0.011 mm (0.0001 to 0.0004 in.)
Maximum
0.011 mm (0.0004 in.)
Piston pin x Connecting rod
Standard
-0.001 to 0.017 mm (-0.00004 to 0.0007 in.)
Maximum
0.017 mm (0.0007 in.)
Ring groove clearance
No. 1
0.02 to 0.07 mm (0.0008 to 0.0028 in.)
No. 2
0.03 to 0.07 mm (0.0012 to 0.0028 in.)
Oil
0.03 to 0.11 mm (0.0012 to 0.0043 in.)
Piston ring end gap
Standard No. 1
0.25 to 0.35 mm (0.0098 to 0.0138 in.)
No. 2
0.35 to 0.50 mm (0.0138 to 0.0197 in.)
Oil
0.15 to 0.40 mm (0.0059 to 0.157 in.)
Maximum No. 1
1.05 mm (0.0413 in.)
No. 2
1.20 mm (0.0472 in.)
Connecting rod
Out-of-alignment
Maximum
0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Twist
Maximum
0.05 mm (0.0020 in.) per 100 mm (3.94 in.)
Connecting rod bolt diameter
Standard
6.6 to 6.7 mm (0.260 to 0.264 in.)
Maximum
6.4 mm (0.252 in.)
Crankshaft
Circle runout
Maximum
0.03 mm (0.0012 in.)
Main journal diameter
47.988 to 48.000 mm (1.8893 to 1.8898 in.)
Taper and out-of-round
Maximum
0.02 mm (0.0008 in.)
Crank pin diameter
43.992 to 44.000 mm (1.7320 to 1.7323 in.)
Taper and out-of-round
Maximum
0.02 mm (0.0008 in.)
03-11
SERVICE SPECIFICATIONS
-
ENGINE MECHANICAL
Crankshaft bearing cap set bolt diameter
Standard
7.3 to 7.5 mm (0.287 to 0.295 in.)
Minimum
7.3 mm (0.287 in.)
Crankshaft oil clearance
Standard
0.015 to 0.032 mm (0.0006 to 0.0013 in.)
Minimum
0.05 mm (0.0020 in.)
Cylinder block journal bore diameter
0
52.000 to 52.002 mm (2.0472 to 2.0473 in.)
1
52.003 to 52.004 mm (2.0474 to 2.0474 in.)
2
52.005 to 52.006 mm (2.0474 to 2.0475 in.)
3
52.007 to 52.009 mm (2.0475 to 2.0476 in.)
4
52.010 to 52.011 mm (2.0476 to 2.0477 in.)
5
52.012 to 52.013 mm (2.0477 to 2.0478 in.)
6
52.014 to 52.015 mm (2.0478 to 2.0478 in.)
Crankshaft journal diameter
0
47.999 to 48.000 mm (1.8897 to 1.8898 in.)
1
47.997 to 47.998 mm (1.8896 to 1.8897 in.)
2
47.995 to 47.996 mm (1.8896 to 1.8896 in.)
3
47.993 to 47.994 mm (1.8895 to 1.8895 in.)
4
47.991 to 47.992 mm (1.8894 to 1.8894 in.)
5
47.988 to 47.990 mm (1.8893 to 1.8894 in.)
Standard bearing center wall thickness
1
1.994 to 1.997 mm (0.0785 to 0.0786 in.)
2
1.998 to 2.000 mm (0.0787 to 0.0787 in.)
3
2.001 to 2.003 mm (0.0788 to 0.0789 in.)
4
2.004 to 2.006 mm (0.0789 to 0.0790 in.)
Straight pin (cylinder block)
A
5 mm (0.197 in.)
(See page 14-147)
B
7.5 mm (0.295 in.)
C
12 mm (0.472 in.)
D
8 mm (0.315 in.)
Ring pin (cylinder block)
A
6 mm (0.236 in.)
(See page 14-147)
B
7 mm (0.276 in.)
C
10 mm (0.394 in.)
03-12
SERVICE SPECIFICATIONS
- ENGINE MECHANICAL
030P1-02
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Cylinder head cover No. 2 x Cylinder head cover sub-assy
7.0
71
62 in.lbf
Camshaft bearing cap No. 3 x Cylinder head sub-assy
13
133
10
Camshaft bearing cap No. 1 x Cylinder head sub-assy
23
235
17
Camshaft timing gear or sprocket x Camshaft No. 2
54
551
40
Chain tensioner assy No. 1 x Timing chain or belt cover sub-assy
9.0
92
80 in.lbf
V-ribbed belt tensioner assy x Cylinder head sub-assy
29
296
21
V-ribbed belt tensioner assy x Cylinder block sub-assy
69
704
51
Engine mounting insulator RH x Body
52
530
38
Engine mounting insulator RH x Transverse engine engine mounting bracket
52
530
38
Cylinder head cover sub-assy x Cylinder head sub-assy
A
11
112
8
(See page 14-5)
B
9.0
92
80 in.lbf
Cylinder head cover sub-assy x Timing chain or belt cover sub-assy
11
112
8
Ignition coil assy x Cylinder head cover sub-assy
9.0
92
80 in.lbf
Engine wire x Cylinder head cover sub-assy
9.0
92
80 in.lbf
Engine hanger x Cylinder head sub-assy
38
387
28
Radio setting condenser x Cylinder head sub-assy
10
102
7
Engine coolant temperature sensor x Cylinder head sub-assy
20
204
15
Exhaust manifold x Cylinder head sub-assy
37
377
27
Exhaust manifold heat insulator No. 1 x Exhaust manifold
18
184
13
Manifold stay x Exhaust manifold
49
500
36
Manifold stay x Cylinder block sub-assy
49
500
36
Knock sensor x Cylinder block sub-assy
20
204
15
Crankshaft position sensor x Timing chain or belt cover
9.0
92
80 in.lbf
Camshaft position sensor x Cylinder head sub-assy
9.0
92
80 in.lbf
Water inlet x Cylinder block sub-assy
11
112
8
Water by-pass pipe No. 1 x Cylinder block sub-assy
9.0
92
80 in.lbf
Water by-pass pipe No. 1 x Cylinder head sub-assy
9.0
92
80 in.lbf
Oil level gage guide x Water by-pass pipe No. 1
13
133
10
Intake manifold x Cylinder head sub-assy
30
306
22
Flywheel sub-assy x Crankshaft
1st
49
500
36
(see page 14-27)
2nd
Turn 90F
Turn 90F
Turn 90F
Drive plate & ring gear sub-assy x Crankshaft
88
897
65
Transverse engine engine mounting bracket rear x Transverse engine engine
mounting insulator rear
TMMC, NUMMI made
65
663
48
TAKAOKA, TAL made
87
887
64
Transverse engine engine mounting bracket front x Transverse engine en-
52
530
38
gine mounting insulator front
Transverse engine engine mounting bracket LH x Transverse engine engine
80
816
59
mounting insulator LH
Transverse engine engine mounting bracket RH x Transverse engine engine
52
530
38
mounting insulator RH
Front suspension crossmember sub-assy x Body
Front
113
1,152
83
(See page 14-27)
Rear
157
1,601
116
Engine mounting member sub-assy center x Body
39
398
29
Floor panel brace front x Body
30
306
22
Return tube sub-assy x Body
Bolt A
5.0
51
44 in.lbf
(See page 14-27)
Bolt B
7.8
80
69 in.lbf
Cruise control actuator x Cruise control bracket
6.0
61
53 in.lbf
Air cleaner case x Body
7.0
71
62 in.lbf
Air cleaner case x Transverse engine engine mounting bracket LH
7.0
71
62 in.lbf
03-13
SERVICE SPECIFICATIONS
-
ENGINE MECHANICAL
Part Tightened
Nm
kgfcm
ftlbf
Battery carrier x Body
13
133
10
Battery clamp sub-assy x Body
5.0
51
44 in.lbf
Battery clamp sub-assy x Battery clamp bolt
3.5
36
31 in.lbf
Radiator support upper x Body
19
194
14
Front wheel RH & LH x Front axle hub sub-assy RH & LH
103
1,050
76
Oil strainer sub-assy x Crankshaft bearing cap sub-assy
9.0
92
80 in.lbf
Oil pan sub-assy x Crankshaft bearing cap sub-assy
9.0
92
80 in.lbf
Oil pan drain plug x Oil pan sub-assy
37
377
27
Oil filter union x Crankshaft bearing cap sub-assy
30
306
22
Cylinder head sub-assy x Cylinder block sub-assy
1st
49
500
36
(See page 14-45)
2nd
Turn 90F
Turn 90F
Turn 90F
Camshaft timing gear assy x Camshaft
54
551
40
Oil control valve filter x Cylinder head sub-assy
30
306
22
Camshaft timing oil control valve assy x Cylinder head sub-assy
9.0
92
80 in.lbf
Oil pump assy x Cylinder block sub-assy
9.0
92
80 in.lbf
Chain vibration damper No. 1 x Cylinder head sub-assy
9.0
92
80 in.lbf
Chain vibration damper No. 1 x Cylinder block sub-assy
9.0
92
80 in.lbf
Chain tensioner slipper x Cylinder block sub-assy
19
189
14
Stud bolt x Timing chain cover sub-assy
5.0
51
44 in.lbf
Timing chain or belt cover sub-assy x Cylinder head sub-assy
13
133
10
Timing chain or belt cover sub-assy x Cylinder block sub-assy
A
13
133
10
(See page 14-45)
B
19
189
14
Crankshaft pulley x Crankshaft
138
1,407
102
Water pump assy x Timing chain cover sub-assy
A
9.0
92
80 in.lbf
(See page 14-45)
B
11
112
8
Transverse engine engine mounting bracket x Timing chain or belt cover
47
479
35
sub-assy
Spark plug x Cylinder head sub-assy
25
255
18
Ventilation valve sub-assy x Cylinder head cover sub-assy
30
306
22
Stud bolt x Cylinder head sub-assy
A, D and E
9.5
97
84 in.lbf
(See page 14-134)
B and C
5.0
51
44 in.lbf
W/ Head taper screw plug No. 2 x Cylinder head sub-assy
44
449
33
Connecting rod cap x Connecting rod
1st
20
204
15
(See page 14-147)
2nd
Turn 90F
Turn 90F
Turn 90F
Crankshaft bearing cap sub-assy x Cylinder block sub-assy
1st
44
449
33
(See page 14-147)
2nd
Turn 90F
Turn 90F
Turn 90F
Others
19
194
14
Stud bolt x Cylinder block sub-assy
A, C, D and E
5.0
51
44 in.lbf
(See page 14-147)
B
11
112
8
Cylinder block water drain cock sub-assy x Cylinder block sub-assy
25
255
18
03-14
SERVICE SPECIFICATIONS
- EXHAUST
EXHAUST
030P6-03
SERVICE DATA
Compression spring
Free length
Minimum Exhaust pipe assy front x Exhaust manifold
41.5 mm (1.634 in.)
Exhaust pipe assy front x Tail pipe assy
38.5 mm (1.516 in.)
03-15
SERVICE SPECIFICATIONS
- EXHAUST
030P7-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Exhaust pipe assy front x Exhaust manifold
43
440
32
Exhaust pipe assy front x Tail pipe assy
43
440
32
Floor panel brace front x Body
30
302
22
Oxygen sensor No. 1 x Exhaust pipe assy front
44
450
33
03-59
SERVICE SPECIFICATIONS
- EXTERIOR/INTERIOR TRIM
EXTERIOR/INTERIOR TRIM
030PV-02
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Radiator grille Body
5.0
51
44 in.lbf
Front bumper reinfocement Body
36
367
27
Rear bumper arm LH Body
36
367
27
Rear bumper arm RH Body
36
367
27
Rear bumper reinfocement No.1 Rear bumper arm LH
36
367
27
Rear bumper reinfocement No.1 Rear bumper arm RH
36
367
27
Bumper mounting set bolt No. 1 Body
5.5
56
49 in.lbf
Front seat outer belt floor anchor x Body
41.2
420
30
03-24
SERVICE SPECIFICATIONS
- FRONT SUSPENSION
FRONT SUSPENSION
030Q0-01
SERVICE DATA
Tire size: P185/65R15 86S
Front, Rear
Cold tire inflation
P195/65R15 89S
Front, Rear
210 kPa (2.1 kgf/cm2, 30 psi)
pressure
P195/65R15 89H
Front, Rear
Vehicle height
USA, Canada
Front: A *1 - B *2
87 mm (3.43 in.)
Rear: D *4 - C *3
43 mm (1.69 in.)
Mexico
Front: A *1 - B *2
72 mm (2.84 in.)
Rear: D *4 - C *3
29 mm (1.14 in.)
Toe-in (total)
0F
12’ (0F
0.2F, 0
2 mm, 0
0.08 in.)
Rack end length difference
1.5 mm (0.059 in.) or less
Wheel turning angle
USA, Canada
Inside wheel
37°06’
2°
(37.10°
2°)
Outside wheel: Reference
31°49’
31.82°
Front wheel align-
Mexico
Inside wheel
37°16’
2°
ment
(37.27°
2°)
Outside wheel: Reference
32°08’
32.13°
Camber
USA, Canada:
-0°32’ ± 45’ (-0.53° ± 0.75°)
Mexico:
-0°22’ ± 45’ (-0.37° ± 0.75°)
Right-left error
45’ (0.75°) or less
Caster
USA, Canada:
2°50’ ± 45’ (2.83° ± 0.75°)
Mexico:
2°43’ ± 45’ (2.72° ± 0.75°)
Right-left error
45’ (0.75°) or less
Steering axis inclination
USA, Canada:
11°21’ ± 45’ (11.35° ± 0.75°)
Mexico:
10°59’ ± 45’ (10.98° ± 0.75°)
Right-left error
45’ (0.75°) or less
Lower ball joint turning torque
0.98 - 4.9 N·m (10 - 50 kgf·cm, 8.7 - 43 in.·lbf)
Front suspension
Stabilizer bar link ball joint turning torque
0.05 - 0.96 N·m (0.5 - 20 kgf·cm, 0.4 - 1.7 in.·lbf)
*1: Ground clearance of front wheel center
*2: Ground clearance of lower suspension arm front bolt center
*3: Ground clearance of axle beam set bolt center
*4: Ground clearance of rear wheel center
03-25
SERVICE SPECIFICATIONS
- FRONT SUSPENSION
030Q1-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Tie rod end lock nut
74
755
55
Steering knuckle x Shock absorber
153
1,560
113
Hub nut
103
1,050
76
Suspension support x Piston rod
47
479
34
Suspension support x Body
39
398
29
ABS speed sensor wire harness bracket set bolt
29
296
21
Suspension cross member x Body
Bolt A:
157
1,601
116
Bolt B:
113
1,152
83
Suspension cross member x Transverse engine engine mounting insulator
52
530
38
Rack & pinion power steering gear assy set bolt
58
591
43
Steering knuckle x Lower ball joint
103
1,050
76
Stabilizer bracket No.1 x Suspension cross member
19
194
14
Stabilizer bar link set nut
74
755
55
Lower suspension arm x Lower ball joint
89
908
66
Lower suspension arm x Suspension cross member
137
1,397
101
03-6
SERVICE SPECIFICATIONS
- FUEL
FUEL
030OY-01
SERVICE DATA
Fuel pressure
at idle
304 - 343 kPa (3.1 - 3.5 kgf/cm2, 44 - 50 psi)
Fuel injector assy
Resistance
at 20FC (68FF)
13.4 - 14.2W
Injection volume
60 - 73 cm3 (3.7 - 4.5 cu in.) per 15 seconds
Difference between each injector
13 cm3 (0.8 cu in.) or less
Fuel drop
1 drop or less per 12 minutes
Fuel pump
Resistance
at 20FC (68FF)
0.2 - 3.0 W
Compression spring
Free length
Front side
43 mm (1.6929 in.)
Rear side
40 mm (1.5748 in.)
03-7
SERVICE SPECIFICATIONS
- FUEL
030OZ-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Fuel delivery pipe sub-assy x Cylinder head sub-assy
Bolt A
19
194
14
Bolt B
9.0
92
80 in.lbf
Cylinder head cover No. 2 x Cylinder head cover sub-assy
7.0
71
62 in.lbf
Fuel tank vent tube set plate x Fuel tank assy
6.0
61
53 in.lbf
Fuel tube clamp No. 4 x Fuel tank assy
6.0
61
53 in.lbf
Fuel tank band sub-assy No. 1 x Body
39
400
29
Fuel tank band sub-assy No. 1 LH x Body
39
400
29
Parking brake cable assy No. 2 x Body
5.4
55
48 in.lbf
Parking brake cable assy No. 3 x Body
5.4
55
48 in.lbf
Fuel tank protector No. 1 x Body
5.4
55
48 in.lbf
Fuel tank protector No. 1 x Fuel tank band sub-assy No. 1
5.4
55
48 in.lbf
Exhaust pipe assy front x Exhaust manifold
43
440
32
Exhaust pipe assy front x Tail pipe assy
43
440
32
Floor panel brace front x Body
30
302
22
03-48
SERVICE SPECIFICATIONS
- HEATER AND AIR CONDITIONING
HEATER & AIR CONDITIONER
030QI-01
SERVICE DATA
Refrigerant charge volume
Standard:
490
30 g (17.28
1.06 oz.)
Magnetic clutch clearance
0.35 - 0.60 mm (0.013 - 0.023 in.)
03-49
SERVICE SPECIFICATIONS
- HEATER AND AIR CONDITIONING
030QJ-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
AIR CONDITIONER UNIT ASSY
Air conditioning tube assy x Cooler evaporator sub-assy No. 1
3.5
35
30 in.lbf
Air conditioner unit assy x Body
9.8
100
87 in.lbf
ECM x Blower assy
3.0
30
26 in.lbf
COOLER COMPRESSOR ASSY
Magnet clutch hub x Cooler compressor assy
18
183
13
Compressor and magnetic clutch x Engine
29
295
21
Discharge hose sub-assy x Compressor and magnetic clutch
9.8
100
87 in.lbf
Cooler refrigerant suction hose No.1 x Compressor and magnetic clutch
9.8
100
87 in.lbf
W/RECEIVER CONDENSER ASSY
Cap x W/receiver condenser assy
2.9
29
25 in.lbf
W/receiver condenser assy x Body
9.8
100
87 in.lbf
Cooler refrigerant discharge hose No. 1 x W/receiver condenser assy
5.4
55
48 in.lbf
Cooler refrigerant liquid pipe A x W/receiver condenser assy
5.4
55
48 in.lbf