Toyota Corolla (2004+). Manual - part 8
03-53
SERVICE SPECIFICATIONS
- AUDIO & VISUAL SYSTEM
AUDIO & VISUAL SYSTEM
030PN-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Amplifier antenna assy x Antenna nut
4.5
46
40 in.lbf
03-35
SERVICE SPECIFICATIONS
- AUTOMATIC TRANSMISSION / TRANSAXLE
AUTOMATIC TRANSMISSION / TRANSAXLE
0305K-06
SERVICE DATA
A245E
Line pressure (Wheel locked)
Engine idling
D position
382 - 422 kPa (3.9 - 4.3 kgf/cm2, 55 - 61 psi)
R position
647 - 760 kPa (6.6 - 7.8 kgf/cm2, 94 - 111 psi)
At stall (Throttle valve fully opened)
D position
713 - 844 kPa (7.27 - 8.61 kgf/cm2, 103 - 122 psi)
R position
1,520 - 1,755 kPa (15.5 - 17.9 kgf/cm2, 220 - 254 psi)
Engine stall revolution
D and R positions
2,550 ± 150 rpm
Time lag
N D position
Less than 1.2 seconds
N R position
Less than 1.5 seconds
Engine idle speed
(A/C OFF)
N position
650 ± 50 rpm
Drive plate runout
Max.
0.20 mm (0.0079 in.)
Differential oil seal drive in depth
LH side
5.3 ± 0.5 mm (0.209 ± 0.020 in.)
RH side
2.0 ± 0.5 mm (0.079 ± 0.020 in.)
Shift schedule
D position
(Throttle valve fully opened)
1 2
59 - 68 km/h (37 - 42 mph)
2 3
111 - 122 km/h (69 - 76 mph)
3 O/D
173 - 191 km/h (108 - 119 mph)
O/D 3
165 - 183 km/h (103 - 114 mph)
3 2
103 - 114 km/h (64 - 71 mph)
2 1
41 - 48 km/h (25 - 30 mph)
(Throttle valve fully closed)
3 O/D
35 - 42 km/h (22 - 26 mph)
O/D 3
16 - 22 km/h (10 - 14 mph)
2 position
(Throttle valve fully opened)
1 2
59 - 68 km/h (37 - 42 mph)
3 2
105 - 116 km/h (65 - 72 mph)
2 1
41 - 48 km/h (25- 30 mph)
L position
(Throttle valve fully opened)
2 1
49 - 57 km/h (30 - 35 mph)
Lock-up point
Throttle valve opening 5 %
3rd gear (O/D main switch OFF)
Lock-up ON
68 - 77 km/h (42 - 48 mph)
Lock-up OFF
61 - 69 km/h (38- 43 mph)
O/D gear
Lock-up ON
61 - 69 km/h (38 - 43 mph)
Lock-up OFF
54 - 62 km/h (34 - 39 mph)
03-36
SERVICE SPECIFICATIONS
- AUTOMATIC TRANSMISSION / TRANSAXLE
0305L-06
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Park/neutral position switch x Transaxle
Bolt
5.5
56
49 in.lbf
Nut
5.5
56
49 in.lbf
Control shaft lever x Park/neutral position switch
12.5
127
9
Battery carrier x Body
13
132
10
Engine hanger x Engine
38
387
28
Drain plug x Oil pan
17.5
178
13
Transaxle x Engine
Bolt A:
64
650
47
Bolt B:
46
470
34
Bolt C:
23
235
17
Torque converter clutch x Drive plate
28
285
20
Engine mounting bracket RR x Transaxle
64
652
47
Center member x Body
Bolt A:
39
398
29
Bolt B:
52
530
38
Engine mounting insulator RR x Engine mounting bracket RR
87
887
64
Engine mounting insulator RR x Suspension member
52
530
38
Engine mounting insulator FR x Engine mounting bracket FR
52
530
38
Engine mounting bracket LH x Transaxle
52
530
38
Engine mounting insulator LH x Body
Bolt A:
52
530
38
Engine mounting insulator LH x Engine mounting bracket LH
Nut B:
80
815
59
Engine mounting bracket FR x Transaxle
64
652
47
Starter x Transaxle
39
400
29
Starter wire x Starter
13
132
10
Transmission case protector x Transaxle
18
182
14
Oil filler tube x Transaxle
5.5
56
49 in.lbf
Oil cooler tube clamp x Oil filler tube
5.5
56
49 in.lbf
Oil cooler outlet tube x Transaxle
34.5
350
25
Oil cooler inlet tube x Transaxle
34.5
350
25
Wire harness clamp bracket x Transaxle
12.75
130
9
Wire harness x Transaxle
Bolt A:
25.5
260
19
Bolt B:
10
102
7
Bolt C:
13
132
10
Control cable bracket x Transaxle
12
122
9
Control cable support x Transaxle
12
122
9
Air cleaner assy x Body
7.0
71
62 in.lbf
Cylinder head cover No. 2 x Engine
7.0
71
62 in.lbf
Speedometer sensor x Transaxle
11.3
115
9
Solenoid valve x Valve body
Bolt A:
11
110
8
Bolt B:
11
110
8
Bolt C:
6.5
66
58 in.lbf
Valve body x Transaxle
10
100
7
Manual detent spring x Valve body
10
100
7
Oil strainer x Valve body
10
100
7
Oil pan x Transaxle
5.3
55
48 in.lbf
Transmission wire x Transaxle
5.4
55
48
Floor shift assy x Body
12
122
9
Control cable x Control shaft lever
12
122
9
Control cable x Body
Bolt
5.0
50
43 in.lbf
Nut
12
122
9
03-31
SERVICE SPECIFICATIONS
- BRAKE
BRAKE
030Q4-01
SERVICE DATA
Brake pedal height (from asphalt sheet)
M/T
134.9 - 144.9 mm (5.311 - 5.703 in.)
A/T
136.0 - 146.0 mm (5.353 - 5.747 in.)
Brake Pedal free play
1 - 6 mm (0.04 - 0.24 in.)
Stop light switch clearance
0.5 - 2.4 mm (0.020 - 0.094 in.)
Pedal reserve distance from asphalt sheet at 490 N (50 kgf, 110.2 lbf)
More than 70 mm (2.76 in.)
Brake booster push rod to piston clearance (w/ SST)
0 mm (0 in.)
Front brake pad thickness
Standard
11.0 mm (0.433 in.)
Minimum
1.0 mm (0.039 in.)
Front brake disc thickness
Standard
25.0 mm (0.984 in.)
Minimum
23.0 mm (0.906 in.)
Front brake disc runout
Maximum
0.05 mm (0.0020 in.)
Rear brake drum inside diameter
Standard
200.0 mm (7.874 in.)
Maximum
201.0 mm (7.913 in.)
Rear brake shoe lining thickness
Standard
4.4 mm (0.173 in.)
Maximum
1.0 mm (0.039 in.)
03-32
SERVICE SPECIFICATIONS
-
BRAKE
030Q5-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Bleeder plug
8.3
85
74 in.lbf
Brake booster clevis lock nut
26
265
19
Brake pedal support sub-assy x Brake pedal sub-assy
36.8
375
27
Brake booster x Body
12.7
130
9
Brake pedal support sub-assy x Body
23.6
240
17
Brake master cylinder x Piston stopper bolt
10
102
7
Brake master cylinder x Reservoir
1.8
18.4
15.9 in.lbf
Brake master cylinder x Brake booster
12.5
127
9
Brake line union nut
15.2
155
11
Wheel nut
103
1,050
76
Cruise control actuator bracket x Body
43
438
32
Front brake cylinder mounting x Steering knuckle
106.8
1,089
79
Front brake cylinder x Front brake cylinder mounting
34.3
350
25
Front disc brake caliper x Flexible hose
29
296
21
Rear drum brake wheel cylinder x Backing plate
10
102
7
Proportioning valve assy x Body
5.4
55
48 in.lbf
Brake actuator assy x Actuator bracket
4.7
48
42 in.lbf
Brake actuator bracket x Body
19
194
14
Front speed sensor x Steering knuckle
8.0
82
71 in.lbf
Front speed sensor wire harness clamp x Shock absorber
29
296
21
Front speed sensor wire harness clamp x Body
8.0
82
71 in.lbf
03-42
SERVICE SPECIFICATIONS
- CLUTCH
CLUTCH
030EF-02
SERVICE DATA
Pedal height from asphalt sheet
135.8 - 145.8 mm (5.346 - 5.740 in.)
Clutch pedal free play
5.0 - 15.0 mm (0.197 - 0591 in.)
Clutch pedal push rod play at pedal top
1.0 - 5.0 mm (0.039 - 0.197 in.)
Slotted spring pin protrusion
Maximum
1.5 - 3.5 mm (0.059 - 0.138 in.)
Disc rivet head depth
Maximum
0.3 mm (0.012 in.)
Disc runout
Minimum
0.8 mm (0.031 in.)
Diaphragm spring finger wear
Maximum depth:
0.5 mm (0.020 in.)
Maximum width:
6.0 mm (0.236 in.)
Flywheel sub-assy runout
Maximum
0.1 mm (0.004 in.)
Diaphragm spring finger wear
Maximum depth
0.5 mm (0.020 in.)
Clutch release point from pedal full stroke end position
25 mm (0.98 in.) or more
03-43
SERVICE SPECIFICATIONS
- CLUTCH
030EG-02
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Clutch pedal sub-assy x Clutch pedal support
36.8
375
27
Clutch pedal support set bolt x Body
19.1
195
14
Cylinder push rod clevis lock nut
24.5
245
18
Clutch master cylinder assy x Clutch pedal support
11.8
120
9
Clutch master cylinder assy x Flexible hose tube
15.2
155
11
Release cylinder bleeder plug
8.4
85
74 in.lbf
Clutch release cylinder assy x Transaxle housing
11.8
120
9
Clutch release cylinder assy x Flexible hose tube
15.2
155
11
Flexible hose tube bracket x Flexible hose tube
5.0
51
44 in.lbf
Clutch cover assy x Flywheel sub-assy
19.1
195
14
Release fork support x Transaxle assy
36.8
375
27
Clutch start switch assy set nut
15.68
160
12
03-16
SERVICE SPECIFICATIONS
- COOLING
COOLING
030PJ-03
SERVICE DATA
Thermostat
Valve opening temperature
80 to 84FC (176 to 183FF)
Valve lift
at 95FC (203FF)
10 mm (0.39 in.) or more
Radiator cap sub-assy
Standard opening pressure
74 to 103 kPa (0.75 to 1.05 kgf/cm2, 10.7 to 14.9 psi)
Minimum opening pressure
59 kPa (0.6 kgf/cm2, 8.5 psi)
Cooling fan
Standard amperage
at 20FC (68FF)
8 to 12 A
Cooling fan
Resistance
at 20FC (68FF)
1.17 to 1.43 W
03-17
SERVICE SPECIFICATIONS
- COOLING
030PK-04
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Water pump assy x Cylinder block sub-assy
Bolt A
9.0
92
80 in. lbf
(See page 16-8)
Bolt B
11
113
8
Generator assy x Engine
12 mm head
25
250
18
(See page 19-16)
14 mm head
54
550
39
Water inlet x Cylinder block sub-assy
11
113
8
03-60
SERVICE SPECIFICATIONS
- CRUISE CONTROL
CRUISE CONTROL
030OV-01
SERVICE DATA
Accelerator auto drive cable clearance
Standard
2 - 6 mm (0.079 - 0.236 in.)
03-61
SERVICE SPECIFICATIONS
- CRUISE CONTROL
030PO-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Cruise control actuator assy x Cruise control bracket
6.0
60
52 in.lbf
03-29
SERVICE SPECIFICATIONS
- DRIVE SHAFT / PROPELLER SHAFT / AXLE
DRIVE SHAFT / PROPELLER SHAFT / AXLE
030PW-01
SERVICE DATA
Front axle hub bearing
Backlash
Maximum: 0.05 mm (0.0020 in.)
Front axle hub sub-assy
Deviation
Maximum: 0.05 mm (0.0020 in.)
Rear axle hub & bearing assy
Backlash
Maximum: 0.05 mm (0.0020 in.)
Deviation
Maximum: 0.07 mm (0.0028 in.)
03-30
SERVICE SPECIFICATIONS
- DRIVE SHAFT / PROPELLER SHAFT / AXLE
030PX-01
TORQUE SPECIFICATION
Part Tightened
Nm
kgfcm
ftlbf
Front wheel set nut
103
1,050
76
Rear wheel set nut
103
1,050
76
Manual transaxle oil drain plug
39.2
400
29
Automatic transaxle fluid drain plug
17.5
178
13
Lower ball joint assy front x Suspension arm sub-assy lower No.1
89
908
66
Tie rod end sub-assy x Steering knuckle
49
500
36
Flexible hose and speed sensor front x Shock absorber assy front
29
296
21
Speed sensor front x Steering knuckle
8.0
82
71 in.lbf
Front stabilizer link assy x Shock absorber assy front
74
755
55
Front axle hub nut
216
2,200
159
Disc brake dust cover front x Steering knuckle
8.3
85
73 in.lbf
Lower ball joint assy front x Steering knuckle
103
1,050
76
Front axle assy x Shock absorber assy front
153
1,560
113
Front disc brake caliper assy x Steering knuckle
106.8
1,089
79
Rear axle hub & bearing assy x Rear axle beam
61
622
45
03-8
SERVICE SPECIFICATIONS
- EMISSION CONTROL
EMISSION CONTROL
030PI-01
SERVICE DATA
Oxyzen sensor
Resistance
HT - +B
11 - 16 W
VSV for Pressure switching valve
Resistance
at 20FC (68FF)
37 - 44 W
Vacuum switching valve No.1
Resistance
at 20 FC (68 FF)
27 - 33 W
Vacuum switching valve assy No. 1
Resistance
at 20FC (68FF)
25 - 30 W
03-4
SERVICE SPECIFICATIONS
- ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM
030P8-03
SERVICE DATA
Throttle idle speed control valve assy
Movement
Ignition switch ON
Half open fully close fully open half open
Intake air flow meter sub-assy
Resistance
THA - E2
at -20FC (-4FF)
13.6 to 18.4 kW
at 20FC (68FF)
2.21 to 2.69 kW
at 60FC (140FF)
0.49 to 0.67 kW
Camshaft timing oil control valve assy
Resistance
at 20FC (68FF)
6.9 to 7.9 W
E.F.I. Throttle position sensor
Resistance
VC - E2
2.5 to 6.0 kW
E.F.I. Engine coolant temperature sensor
Resistance
at 20FC (68FF)
2.32 to 2.59 kW
at 80FC (176FF)
0.310 to 0.326 kW
Knock control sensor
Resistance
at 20FC (68FF)
120 to 280 kW
E.F.I. Circuit opening relay assy
Specified condition
Between terminals 1 and 2
Continuity
Between terminals 3 and 5
No continuity
E.F.I. ECU relay
Specified condition
Between terminals 1 and 2
Continuity
Between terminals 3 and 5
No continuity