SsangYong Rexton. Service manual - part 650

 

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SsangYong Rexton. Service manual - part 650

 

 

GENERAL BODY  9A-3

SSANGYONG  Y200

 DIGNOSIS AND  ACTION  TAKEN

DIAGNOSIS  FOR  LEAKING
WATER

It is required for technician to inspect and diagnose
accurately problems of leaking water.

Problem of leaking water is repaired by adjusting of
misaligned parts by using proper equipment, first of
all check condition of leaking water.

For example, condition caused leaking water to occur
should be  checked  if vehicle is parked on the sloping
road or spare tire in the trunk.

Next step of checking leaking section of water is
following as belows. If general leaking section of water
is detected, check accurate leaking section of water,
by using water hose or air hose. If general leaking

section of water is not detected, check leaking section
of water, by using the stand of tester of leaking water.

It is required for technician to check accurate leaking
section of water such as, removal of internal trim panel
or component parts .

Notice:  Technician should detect cause of leaking
water before leaking section of water is repaired.

It is difficult for technician to do temporary solution of
leaking water, but also this one will cause more difficult
situation to solve problem of leaking water.

To ensure detecting leaking section of water, keep test
for leaking section of water.

Adjust weather strip

Adjust and replace weather strip

Adjust

Adjust

Adjust

Repair or replace

1) Remove abnormal material from drain hose or pipe

2) Abnormal material is removed from drain hose or

pipe by compressor

3) Check the state of installing and connecting section

in the drain  hose or pipe

4) Replace

5) Adjust

1) Retighten or replace

1) Adjust the position

2) Replace

3) Replace

1) Adjust position

2) Replace

3) Repair or replace

4) Grease

1) Adjust

2) Adjust

3) Adjust

Spread sealant

Repair

1) Not installed weather strip tightly

2) Misinstalled of weather strip

3) Not closed door accurately

4) Misinstalled or door

5) Not keep constant clearance

between door glass and moulding

6) Deformed of door

1) Abnormal material build up on drain

hose and pipe

2) Drain hose or pipe is clogged up

3) Misinstalled of drain hose or pipe,

deformed or broken clip

4) Deformed weather strip of roof-lid

5) Not keep clearance constant

between roof-lid and body or mis
Installed weather strip

1) Loose or deformed deflector

1) Misinstall of wind glass

2) Failure of motor

3) Failure of power window switch

1) Misinstalled of door

2) Misoperated of door lock

3) Deformed of door checker

4) Lack of grease  at door hinge

1) Not fitted the position between

striker and latch

2) Misinstalled of hood

3) Inproper height of hood bumper

Lack of sealing

Damaged flange

Cause

Action Taken

Wind noise

around door

 Leaking water

from sun roof

 Wind noise

around sun

roof

Failure of door

glass

Not closed
door or not

opened

completely.

Not closed

hood or not

opened

completely.

Leak from

windshield or

rear window

SSANGYONG  Y200

9A-4  GENERAL BODY

CHECK

General Checking Leaking Water

1. Install checking equipment

2. Check leaking water.

3. If water pressure is getting below regulated water

pressure, to inject water overlapping, technician
keeps vehicle close to stand of each side.

YAD9A010

YAD9A020

YAD9A030

Check Local Section of Leaking Water

1. Test local section of leaking water by using water

hose or air hose

2. First of all, test dubious section of leaking water

by injecting water or air, until technician detect
section of leaking water, point of checking  is
moving from the low of vehicle to the upper of
vehicle.

Check the Water Hose

1. In order to detect section of leaking water, another

technician, is moving into the internal of vehicle.

2. Use water hose not having a nozzle.

3. First of all, test dubious section of leaking water

by injecting water or air,until technician detect
section of leaking water, point of checking  is
moving from the low of vehicle to the upper of
vehicle.

CHECK AND REPAIR

GENERAL BODY  9A-5

SSANGYONG  Y200

Dignosis of Wind Noise

Notice: If technician diagnose the vehicle wind noise,
another technician is driving the diagnosed vehicle for
the prevention of vehicle unsafe.

It is necessary for technician to drive vehicle in order
to analyse position of wind noise,  accurately, wind
noise is occurred by first leaking and second, if all the
leaking section  is not repaired, wind noise will be
reduced little bit, but wind noise will not be reduced
completely

For technician to diagnose position of wind nose with
driving test, following description should be provided

vacuum hose

vinyl tape

scrip cork

pencil indicating

screw driver

Driving test should be observed as followings.

1. Select straight and even road  which is available

to East,West,South, and North.

2. Select road not preventing test which has no noise

or traffic obstacle.

3. Drive the vehicle when wind noise is occurred

Keep in mind within specified vehicle speed.

4. If following condition happen, each one is defined,

as external wind noise.

wind noise is occurred by wind

wind noise happen on the lower side of door
glass under vehicle is driving

wind noise is removed by taping of moulding

Check Air Hose

1. Soap bubbles is fed on the dubious section of

leaking water.

2. Inject air from the internal of the vehicle, not to

keep compressing air, over 205 kPa ( 29.7 psi ).

3. Check whether bubble of soap is occurred on the

dubious section of leaking water, or not and then
make sure section of leaking water.

YAD9A040

SSANGYONG  Y200

9A-6  GENERAL BODY

5. Internal wind noise is repaired following description

L e a k i n g   s e c t i o n   i s   d e t e c t e d   b y   u s i n g
stethoscope or vacuum hose  is repaired by
using vinyl tape temporarily.

Keep driving test to check whether wind noise
is removed or not if leaking section is checked.

Wind noise will be completely  repaired by
proper equipment, tool of sealing.

YAD9A0650

YAD9A060

Body

Periodically hood and locking system should be fed
for operating smoothly, specially feeding oil to the
section of closing and opening is depending  on
operation smooth and prevention of noise.

YAD9A070

Bolt and Nut

Notice: Contacting surface  to the non-characteristic
of each metal cause each metal  to corrode so, for
prevention of early corrosion, use specified bolt and
nut

Alloy of aluminium is using currently most vehicle

Contacting between steel and aluminium cause to
corrode if those are ,not hardening.

Special bolt and nut are using for prevention of
corrosion in the vehicle.

If bolt and nut are replaced, same specification of bolt
and nut should be, used or similar material of bolt and
nut.

YAD9A080

The Prevention of Corrosion

In order not to corrode body, surface of internal panels
of metal  is added, material of anti-corrosion. If those
panel are replaced, spread material of anti- corrosion
on the panels with proper quantity

 

 

 

 

 

 

 

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