SsangYong Rexton. Service manual - part 615

POWER STEERING  6A-19

SSANGYONG  Y200

a

1

2

2

1

3. Check the tie rod end, rack and pinion bellows for

the damage.

•

Check the tie rod end boot (1) for the crack or
wear.

•

Check the rack and pinion boot for the crack or
wear.

YAD6A440

YAD6A450

YAD6A430

2. Check the steering pinion gear for the damage.

•

Check the pinion gear (1) for the wear or damage.

•

Check the looseness and normal operating of
bearing (2).

4. Check the steering gear housing for the crack,

deformation and wear.

1

2

4

3

YAD6A420

Rack Gear Shaft Checks

1. Check the rack gear damage.

•

Set up the v-block (1) on the plane table.

•

Put the rack gear (2, 4) on the V-block.

•

Measure the straightness of rack gear using the
dial gauge (3).

•

Check the rack gear for the wear or damage.

SSANGYONG  Y200

6A-20  POWER STEERING

3

1

2

1

8. Check the tie rod end and rack/pinion boot for the

crack and wear.

9. Check the metal part for the damage.

•

Check the pinion gear for the damage or wear.

•

Check the rack gear for the damage or wear.

•

Check the steering gear housing for the damage
or wear.

YAD6A480

YAD6A490

10. Check the bearing and oil seal for the damage.

•

Check the pinion shaft seal for the wear or
leakage.

•

Check the needle bearing for the wear.

•

Check the steering pinion bearing for the wear.

11. After checking, if out of specified value or

damaged, replace them with the new one.

YAD6A470

7. Check the tie rod end and the rotation part of ball

joint for the damage.

5. Check the tie rod end and ball joint for the damage.

•

Check the tie rod end ball joint for the normal
operating,

•

Check the tie rod ball joint for the normal
operating and the deflection by the self-weight
of tie rod.

6. After checking, if out of specified value or

damaged, replace them with the new one.

YAD6A460

POWER STEERING  6A-21

SSANGYONG  Y200

5

7

7

6

4

3. Tighten the steering pinion dust cover (5) as

specified torque.

•

Install the retaining ring (6).

•

Install the plastic dust cover (7).

YAD6A520

YAD6A480

YAD6A510

2. Tighten the steering pinion lock nut (4) as

specified torque.

Notice: Because the pinion bearing is inserted into
the pinion lock nut by force, be careful not to be
eccentric.

4. Install the rack bearing.

•

Install the adjustment spring.

•

Tighten the adjustment plug as specified
torque.

•

Tighten the adjustment plug lock nut.

•

Adjust the steering gear preload.

1

YAD6A500

Assembly

1. Install the steering pinion assembly gear.

•

Install the retaining ring.

•

Install the needle bearing.

•

Tapping the pinion shaft seal carefully in
diagonal direction using the thin draft (1),
assemble them.

SSANGYONG  Y200

6A-22  POWER STEERING

6. Assemble the tie rod end boot.

Notice: Apply the grease to the tie rod end ball
joint and boot.

YAD6A540

1

2

5. Install the fluid pressure line in power steering gear

and tighten them as specified torque.

1 Tighten the fitting to the piston side.

2 Tighten the fitting to the cylinder side.

YAD6A530