SsangYong Rexton. Service manual - part 24

DI01-50

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

8. Unscrew the bolts and remove the cooling fan pulley while

holding it with a special tool.

10. Unscrew the bolts and remove the cooling fan bracket

assembly (timing chain cover).

11. Unscrew the bolts and remove the cylinder head cover.

9. Remove the cooling fan belt idle pulley while holding it

with a special tool.

Y220_01094

Y220_01095

Y220_01096

Y220_01097

Tightening torque

10 ± 1.0 Nm

Tightening torque

10 ± 1.0 Nm

Tightening torque

10 ± 1.0 Nm

Tightening torque

10 ± 1.0 Nm

DI01-51

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

13. Unscrew the nuts and remove the exhaust manifold.

Installation Notice

12. Turn over the engine and remove the oil pan.

Installation Notice

Installation Notice

Remove the oil seal residues from the oil pan and
apply the liquid gasket on the parting surface.

Tightening torque

M6 x 20: 24 EA

M6 x 35: 2 EA

M6 x 85: 2 EA

M8 x 40: 4 EA

Nm

10 ± 1.0

10 ± 1.0

10 ± 1.0

25 ± 2.5

Y220_01100

Y220_01101

Y220_01102

Y220_01103

Tightening torque

40 ± 4.0 Nm

Notice

The exhaust manifold gasket is removed along with
the exhaust manifold. Mark the installation direction
to prevent wrong installation. Otherwise, it may cause
a sealing trouble.

DI01-52

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

14. Unscrew the bolts and remove the thermostat.

Installation Notice

15. Unscrew the bolts and remove the water pump.

Installation Notice

16. Unscrew the bolts and remove the water pump housing.

Installation Notice

17. Unscrew the bolts and remove the coolant inlet port from

the intake manifold.

Installation Notice

Y220_01104

Y220_01105

Y220_01106

Y220_01107

Tightening torque

10 ± 1.0 Nm

Notice

Be careful not to flow out the residual coolant.

Tightening torque

10 ± 1.0 Nm

Tightening torque

10 ± 1.0 Nm

Tightening torque

25 ± 2.5 Nm

Notice

Be careful not to flow out the residual coolant.

Notice

Be careful not to get the coolant into the intake
manifold and engine.

DI01-53

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

18. Unscrew the bolts and remove the intake manifold

assembly.

Installation Notice

19. Remove the vacuum pump from the cylinder head.

Installation Notice

20. Install the engine lock (special tool) onto the flywheel

ring gear so that the engine will not rotate.

Y220_01108

Y220_01109

Y220_01110

Y220_01111

Notice

Replace the gasket with new one once removed.

Tightening torque

25 ± 2.5 Nm

Tightening torque

10 ± 1.0 Nm