SsangYong Rexton. Service manual - part 23

DI01-46

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

C. Unscrew the turbo charger mounting bracket bolts.

Installation Notice

D. Unscrew the turbo charger mounting bolts to exhaust

manifold.

E. Remove the turbo charger assembly.

Installation Notice

Tightening torque

25 ± 2.5 Nm

12. Remove the alternator assembly.

A. Unscrew the bolts and remove the alternator.

Note

Alternator Capacity: 140 A

Installation Notice

Y220_01082

Y220_01083

Y220_01084

Y220_01085

Tightening torque

25 ± 2.5 Nm

Notice

Use only 12 1/2 wrench.

Tightening torque

46 ± 4.6 Nm

DI01-47

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

B. Remove the alternator mounting bracket.

Installation Notice

Y220_01086

M13 bolt

Torx 6 bolt

25 ± 2.5 Nm

25 ± 2.5 Nm

DI01-48

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

2. Remove the injectors with a injector extractor (special

tool).

1. Unscrew the injector nozzle holder bolts (12-sided) and

remove the injector bracket.

Installation Notice

3. If the copper washer is in injector hole, remove it with a

special tool as shown in the figure.

Engine - Disassembly and Reassembly

Y220_01089

Y220_01090

Y220_01092

Notice

• Be careful not to take off the sealing caps on the

injectors and fuel system.

• Replace the copper washers with new ones when

installing.

Tightening torque

9 ± 1.0 Nm,

190° + 10°

DI01-49

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE ASSEMBLY

DI ENG SM - 2004.4

4. Remove the glow plugs with a special tool.

Installation Notice

5. Unscrew the Torx bolts and remove the common rail from

the engine.

Installation Notice

6. Remove the booster sensor from the engine.

Installation Notice

7. Unscrew the bolt and remove the camshaft position

sensor.

Installation Notice

Y220_01091

Y220_01087

Y220_01088

Y220_01093

Tightening torque

15 ± 3 Nm

Tightening torque

25 ± 2.5 Nm

Notice

Plug the openings with sealing cap.

Tightening torque

10 ± 1.0 Nm

Tightening torque

12 ± 1.7 Nm

• Apply Loctite on the thread before installation.